AUTOMATED LOADING AND UNLOADING ITEMS

• US 20160224930A1
• Filed: 01/29/2015
• Published: 08/04/2016
• Est. Priority Date: 01/29/2015
• Status: Active Grant

• Current Assignee: United Parcel Service Of America Incorporated (United Parcel Service Incorporated)
• Original Assignee: United Parcel Service Of America Incorporated (United Parcel Service Incorporated)
• Inventors: KADABA, NAGESH, PETERSON, ERIK, RAMSAGER, THOMAS
• Granted Patent: US 10,062,047 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B60P 1/52 using rollers in the load-transporting element
• CPC Class Codes: B60P 3/007 for delivery of small articles, e.g. milk, frozen articles
• CPC Class Codes: B65G 1/137 with arrangements or automatic control means for selecting which articles are to be removed
• CPC Class Codes: B65G 1/16 Special arrangements of articles in storage spaces
• CPC Class Codes: B65G 47/02 Devices for feeding articles or materials to conveyors
• CPC Class Codes: G06Q 10/0631 Resource planning, allocation, distributing or scheduling for enterprises or organisations
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
• CPC Class Codes: G06Q 10/083 Shipping
• CPC Class Codes: G06Q 10/0833 Tracking

Abstract

Computer program products, methods, systems, apparatus, and computing entities are provided for automated loading and retrieval of items. In various embodiments, items are received at a loading station where identification data may be captured for each item and handling instructions may be generated. In some embodiments, a label having indicia associated with the item may be generated and affixed to the item. The items may then be deposited through an access door into the vehicle identified in the handling instructions. Once the items are loaded into the access door, an automated load/unload device may deposit the item in the appropriate storage location. The automated load/unload device may also retrieve and rearrange items as desired.

Claims

1. A method of loading an item into a vehicle, said method comprising:

capturing shipping indicia associated with an item, wherein the shipping data includes a destination address or a unique identifier;

determining a storage location within the vehicle for the item;

disposing the item into the vehicle via an access port; and

activating a load/unload device to move the item to the storage location within the vehicle.

2. The method of claim 1 further comprising the steps of:

determining one or more characteristics of the item, and

wherein the step of determining a storage location is based at least in part on the determined characteristics.

3. The method of claim 2, wherein the step of determining characteristics of an item comprises determining the characteristics after the item is placed into the vehicle.

4. The method of claim 3, wherein at least one of the characteristic is a dimension of the item.

5. The method of claim 3, wherein at least one of the characteristics is a weight of the item.

6. The method of claim 1 further comprising the steps of:

generating a handling instruction identifying the storage location; and

communicating the storage location to the load/unload device for placement of the item.

7. The method of claim 6 further comprising the steps of:

generating a label having indicia associated with the handling instruction; and

wherein the step of communicating the storage location to the load/unload device comprises;

capturing the label indicia after the item has entered the vehicle;

identifying the handling instruction associated with the indicia; and

communicating the handling instruction to the load/unload device.

8. The method of claim 1 wherein the shipping indicia is captured with a first device outside the vehicle and the method further comprises the steps of:

storing the determined location in association with the captured shipping indicia;

capturing the shipping indicia using a second device after the item is disposed into the vehicle;

retrieving the determined storage location associated with the shipping indicia using the indicia captured by the second device; and

communicating the determined storage location to the load/unload device.

9. The method of claim 1 further comprising the steps of:

assigning the item to a vehicle based at least in part on the captured indicia and a dispatch plan.

10. The method of claim 1, wherein the step of disposing the item into the vehicle occurs prior to the steps of capturing shipping indicia and determining a storage location.

11. The method of claim 10 further comprising the steps of:

determining one or more characteristics of the item; and

wherein the step of determining a storage location is based at least in part on the determined characteristics.

12. The method of claim 11 further comprising the steps of:

providing a delivery service according to a dispatch plan; and

receiving the item while on route providing the delivery service.

13. A system for loading an item, said system comprising:

a vehicle having a cargo area with an access port, and a plurality of storage locations, wherein at least some of the storage locations have restrictions relating to the items that can be stored therein;

a load/unload device configured to transport an item from the access port to one of the plurality of storage locations; and

a controller disposed within the vehicle and comprising at least one processor and at least one memory having program code instructions embodied therein, the memory and program code instructions being configured to, with the at least one processor, cause the controller to;

determine a storage location for the item; and

provide instructions to the load/unload device indicating the storage for the item.

14. The System of claim 13, wherein the item includes a label associated therewith, and the system further comprises:

a data capture device in communication with the controller and configured to capture information from the label and

wherein the storage location is determined based at least in part on the captured information.

15. The system of claim 14 further comprising:

one or more carrier system in communication with the controller and comprising at least one processor and at least one memory having program code instructions embodied therein, the carrier system memory and program code instructions being configured to, with the carrier system'"'"'s at least one processor, cause the one or more carrier system to;

receive the captured information from the controller;

access a record associated with the item; and

transmit information to the controller for use in determining a storage location.

16. The system of claim 13 further comprising:

a characteristic determining device in communication with the controller and configured to determine at least one physical characteristic of the item, and

wherein the controller is further configured to determine the storage location based at least in part on the determined at least one physical characteristic.

17. The system of claim 16, wherein the determined characteristic is a dimension of the item or a weight of the item.

18. The system of claim 13, wherein the load/unload device comprises:

a selectively rotatable platform having one or more power rollers; and

a lifting mechanism configured to adjust the relative height of the platform to gain access to one or more of the plurality of storage locations.

19. The system of claim 18, wherein the lifting mechanism is operatively attached to the rotatable platform and a base, wherein the base is configured to move axially within the vehicle.

20. The system of claim 19, wherein the base engages one or more rails in the vehicle to facilitate movement of the base within the vehicle.