SAMPLE RACK CONVEYING APPARATUS, PIPELINE AND CONVEYING METHOD USING SAME

• US 20160231343A1
• Filed: 04/15/2016
• Published: 08/11/2016
• Est. Priority Date: 10/15/2013
• Status: Active Grant

• Current Assignee: Shenzhen Mindray Bio-Medical Electronics Co., Ltd. (Excelsior Union Ltd.)
• Original Assignee: Shenzhen Mindray Bio-Medical Electronics Co., Ltd. (Excelsior Union Ltd.)
• Inventors: YAN, Chang-Yin, HU, Li-Jian, ZHENG, Jun-Hui
• Granted Patent: US 9,746,486 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B65G 37/00 Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes series of co-operating belt conveyor units B65G15/22; series of co-operating chain conveyor units B65G17/26; sequence control of combined conveyors B65G43/10
• CPC Class Codes: B65G 47/52 Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices loading or unloading by means not incorporated in, or not operatively associated with, conveyors B65G65/00; transfer of workpieces during metal rolling B21B41/00
• CPC Class Codes: G01N 2035/0412 Block or rack elements with a single row of samples
• CPC Class Codes: G01N 2035/0465 Loading or unloading the conveyor
• CPC Class Codes: G01N 2035/0467 Switching points ("aiguillages")
• CPC Class Codes: G01N 2035/0491 Position sensing, encoding; closed-loop control
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence

Abstract

The present application provides a sample rack conveying apparatus, a sample rack conveying pipeline, and a sample rack conveying method. The sample rack conveying apparatus includes a track, a detector and dual-channel track switching areas. The detector provided at an outside of the analysis areas to detect whether there is a test tube or not. The dual-channel track switching areas are defined at two ends of the track and positions between every two analysis areas. The track includes an outer track and a parallel inner track. The inner track defines at least two analysis areas. The dual-channel track switching areas include two parallel connecting channels. The connecting channels are moved along a direction perpendicular to the track to transfer the tracks between the inner track and the outer track.

Claims

1. A sample rack conveying apparatus, comprising:

a track comprising an outer track and an inner track parallel to the outer track, wherein the inner track defines at least two analysis areas;

a detector provided at a side of the analysis areas for detecting whether there is a test tube or not; and

dual-channel track switching areas defined at two ends of the track and at a position between the analysis areas;

wherein the dual-channel track switching areas comprise two parallel connecting channels, the parallel connecting channels are capable of moving along a direction perpendicular to the track between the inner track and the outer track, the parallel connecting channels are capable of connecting with the inner track and the outer track at the same time.

2. The sample rack conveying apparatus of claim 1, wherein the track comprises at least two track modules, each track module comprises a portion of the outer track, a portion of the inner track parallel to the outer track, and a track switching mechanism provided on at least one end of the track module, the track switching mechanism is located at the dual-channel track switching areas;

the track switching mechanism comprises an inner switcher and an outer switcher both parallel to the track, and an outer switcher holding area defined at an outside of the outer track;

each of the inner switcher and the outer switcher comprises two side walls capable of moving along the direction perpendicular to the track,

wherein the side walls of the outer switcher and the inner switcher are configured as a track wall of part of the track when the inner switcher or the outer switcher is located on the track, and the outer switcher is moved to the outer switcher holding area when the inner switcher is switched to the outer track;

the inner track of the track modules comprises the analysis areas, and all of the track modules are sequentially connected to provide the dual-channel track switching areas at two ends of the track and an intersection between the two analysis areas respectively.

3. The sample rack conveying apparatus of claim 2, wherein the track modules comprise a first type of track module and a second type of track module, the track switching mechanisms are provided on a front end or a rear end of the first type of track module and on a front end and a rear end of the second type of track module respectively, and the inner track of each of the track modules comprises a respective one of the analysis areas.

4. The sample rack conveying apparatus of claim 1, wherein the track comprises at least two track modules and at least three double-bridge track switching mechanisms, each track module comprises a portion of the outer track and a portion of the inner track parallel to the outer track, the double-bridge track switching mechanisms comprise a movable outer track and a movable inner track, the movable outer track and the movable inner track are moved along a direction perpendicular to the track and connected with the outer track and the inner track of an adjacent track module.

5. The sample rack conveying apparatus of claim 4, wherein the inner track of each track module comprises the analysis areas, and the double-bridge track switching mechanisms are configured between every two track modules.

6. The sample rack conveying apparatus of claim 5, wherein the inner track of at least one track module further comprises a loading buffer area provided in front of the analysis area of the same track module, the loading buffer area is provided to receive the sample racks and comprises a sensor, and the sensor generates a triggering signal when a state that the loading buffer area is either empty or not full is detected.

7. The sample rack conveying apparatus of claim 5, wherein the inner track of at least one track module further comprises an unloading buffer area located behind the analysis area of the same track module, the unloading buffer area is provided to receive the sample racks and comprises a sensor, and the sensor generates a full signal when a state that the unloading buffer area is full is detected.

8. The sample rack conveying apparatus of claim 3, wherein the inner track of at least one track module further comprises a loading buffer area provided in front of the analysis area of the same track module, the loading buffer area is provided to receive the sample racks and comprises a sensor, and the sensor generates a triggering signal when a state that the loading buffer area is either empty or not full is detected.

9. The sample rack conveying apparatus of claim 8, wherein the loading buffer area is connected to the analysis area of the track module, or

the loading buffer area comprises a retractable blocker provided between the loading buffer area and the analysis area to separate the sample racks in the loading buffer area from the analysis area.

10. The sample rack conveying apparatus of claim 3, wherein the inner track of at least one track module further comprises an unloading buffer area located behind the analysis area of the same track module, the unloading buffer area is provided to receive the sample racks and comprises a sensor, and the sensor generates a full signal when a state that the unloading buffer area is full is detected.

11. The sample rack conveying apparatus of claim 1, wherein the detector is implemented by a non-contacting sensor to detect if there is a test tube or not.

12. The sample rack conveying apparatus of claim 11, wherein the non-contacting sensor is selected from a group consisting of an optical sensor, an ultrasonic sensor, an infrared sensor, and an image sensor.

13. A sample rack conveying pipeline, comprising:

a load module, which comprises a load area for storing sample racks and a push-out channel connected to the load area;

an unload module, which comprises an unload area for storing the sample racks and a receiving channel connected to the unload area; and

the sample rack conveying apparatus of claim 1,

wherein the push-out channel is aligned with the outer track or the inner track at one end of the sample rack conveying apparatus, and the receiving channel is aligned with the outer track or the inner track at the other end of the sample rack conveying apparatus.

14. The sample rack conveying pipeline of claim 13, wherein the push-out channel is aligned with the outer track at one end of the sample rack conveying apparatus, and the receiving channel is aligned with the outer track at the other end of the sample rack conveying apparatus.

15. The sample rack conveying pipeline of claim 13, further comprising a scanner for scanning an identification tag of each sample rack when the sample rack is waiting for push-out, and the scanner is configured at an intersection part of the push-out channel connecting with an end of the sample conveying apparatus.

16. A sample rack conveying method of the sample rack conveying pipeline of claim 13, comprising:

acquiring a starting instruction of the sample rack conveying pipeline;

controlling a transport mechanism on the inner and outer tracks and a track switching operation in a dual-channel track switching area, and transporting the sample racks pushed out of the load module to an analysis area, wherein the dual-channel track switching area is provided to switch the sample racks between the outer track and the inner track;

controlling the detector of the analysis area to detect the presence of a test tube in a designated position of a sample rack, or the presence of a test tube in each position of the sample rack; and

controlling transportation of the sample racks and a track switching operation of another dual-channel track switching area to transport sample racks completed with analysis to another analysis area or to the unload module.

17. The sample rack conveying method of claim 16, wherein the inner track of the track module further comprises a loading buffer area, and the method further comprising:

transporting the sample racks to the loading buffer area before the sample racks are transported to the analysis area, and

transporting the sample racks to the loading buffer area from the load module or the analysis area where the analysis of the sample racks has completed when a sensor in the loading buffer area generates the “

empty”

signal.

18. The sample rack conveying method of claim 16, wherein the inner track of the track module comprises the unload buffer area, and the method further comprising:

transporting the sample racks to an unloading buffer area before the sample rack area transported to the next analysis area where the sample racks are going to be analyzed or the unload module, and

transporting the sample racks to the next analysis area where the sample racks are going to be analyzed or the unload module from the unloading buffer area when a sensor in the unloading buffer area generates the full signal.

19. The sample rack conveying method of claim 16, wherein the sample rack conveying pipeline further comprises a scanner, and the method further comprising:

scanning an identification tag of each sample rack when the sample racks are pushed out of the load module,

determining an appropriate analyzer according to the identification tag, and

transporting the sample racks to an analysis area corresponding to the appropriate analyzer.