IMAGE FORMING APPARATUS

• US 20160231664A1
• Filed: 02/04/2016
• Published: 08/11/2016
• Est. Priority Date: 02/06/2015
• Status: Abandoned Application

• Current Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Original Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Inventors: Kubo, Norihiko
• Application Number:
  US15/015,234
• Publication Number:
  US 20160231664A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G03G 15/0266 Arrangements for controlling the amount of charge
• CPC Class Codes: G03G 15/5008 Driving control for rotary photosensitive medium, e.g. speed control, stop position control
• CPC Class Codes: G03G 15/55 Self-diagnostics; Malfunction or lifetime display
• CPC Class Codes: G03G 15/553 Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job
• CPC Class Codes: G03G 15/751 relating to drum G03G15/757 takes precedence
• CPC Class Codes: G03G 2215/00569 Calibration, test runs, test prints
• CPC Class Codes: G03G 2215/0448 Charge-erasing means for the non-image area

Abstract

An image forming apparatus includes a photosensitive member, a charging member, a voltage source, an exposure device, a developing device, a transfer device, and a controller for executing an image forming operation in which the toner image is formed depending on an inputted image signal and then is transferred onto a transfer material which is then outputted and for executing a test operation in which a test image for obtaining information on a remaining lifetime of the photosensitive member is formed and transferred onto the transfer material which is then outputted. The controller applies a voltage in the form of a DC voltage biased with an AC voltage to the charging member during the image forming operation and applies only a DC voltage to the charging member to electrically charge the photosensitive member thereby to form the test image in the test operation.

Claims

1. An image forming apparatus comprising:

a photosensitive member provided with a plurality of independent recessed portions on a surface thereof;

a charging member, provided closely to or in contact with said photosensitive member, for electrically charging said photosensitive member;

a voltage source for applying, to said charging member, a charging voltage for electrically charging said charging members;

an exposure device for exposing, to light, said photosensitive member charged by said charging member to form an electrostatic image;

a developing device for developing the electrostatic image formed on said photosensitive member by said exposure device into a toner image with a toner;

a transfer device for transferring, onto a transfer material, the toner image formed on said photosensitive member by said developing device; and

a controller for executing an image forming operation in which the toner image is formed depending on an inputted image signal and then is transferred onto the transfer material which is then outputted and for executing a test operation in which a test image for obtaining information on a remaining lifetime of said photosensitive member is formed and transferred onto the transfer material which is then outputted,

wherein said controller applies a voltage in the form of a DC voltage biased with an AC voltage to said charging member during the image forming operation and applies only a DC voltage to said charging member to electrically charge said photosensitive member thereby to form the test image in the test operation.

2. An image forming apparatus according to claim 1, wherein in the test operation, said controller transfers the test image and an image, formed by applying the voltage in the form of the DC voltage biased with the AC voltage to said charging member, onto a sheet and outputs the sheet.

3. An image forming apparatus comprising:

a photosensitive member provided with a plurality of independent recessed portions on a surface thereof;

a charging member, provided closely to or in contact with said photosensitive member, for electrically charging said photosensitive member;

a voltage source for applying, to said charging member, a charging voltage for electrically charging said charging member;

an exposure device for exposing, to light, said photosensitive member charged by said charging member to form an electrostatic image;

a developing device for developing the electrostatic image formed on said photosensitive member by said exposure device into a toner image with a toner;

a transfer device for transferring, onto a transfer-receiving member, the toner image formed on said photosensitive member by said developing device;

a sensor for a density of the toner image on said photosensitive member or the toner image on said transfer-receiving member; and

a controller for executing an image forming operation in which the toner image is formed depending on an inputted image signal and then is transferred onto the transfer material which is then outputted and for executing a test operation in which a test image for obtaining information on a remaining lifetime of said photosensitive member is formed and detects a density of a toner image for the test image by said sensor,

wherein said controller applies a voltage in the form of a DC voltage biased with an AC voltage to said charging member during the image forming operation, and applies a charging voltage constituting only of a DC voltage to said charging member to electrically charge said photosensitive member and then outputs a signal for providing notification of information indicating a remaining lifetime of said photosensitive member on the basis of a detection result for the test image by said sensor during the test operation.

4. An image forming apparatus according to claim 3, wherein in the test operation, said controller forms a comparison test image by applying the voltage in the form of the DC voltage biased with the AC voltage to said charging member and detects a density of a toner image for the comparison test image by said sensor, and then outputs a signal for providing the notification of information indicating the remaining lifetime of said photosensitive member on the basis of a comparison between a detection result for the test image by said sensor and a detection result for the comparison test image by said sensor.

5. An image forming apparatus according to claim 4, wherein said controller obtains pieces of information on density non-uniformity in the test image and the comparison test image on the basis of detection results for the test image and the comparison test image, respectively, by said sensor, and then outputs the signal for providing the notification of information indicating the remaining lifetime of said photosensitive member on the basis of a difference between the information on density non-uniformity in the test image and the information on density non-uniformity in the comparison test image.

6. An image forming apparatus according to claim 5, wherein the information on density non-uniformity is a value of a density difference between the density for the test image and a reference density for the test image.

7. An image forming apparatus according to claim 3, wherein said controller stores the signal for providing the notification in a storing portion for storing the information indicating the remaining lifetime of said photosensitive member.

8. An image forming apparatus according to claim 3, wherein said controller outputs the signal for providing the notification to an operating portion provided on said image forming apparatus and provides the notification of information indicating the remaining lifetime of said photosensitive member at said operating portion.

9. An image forming apparatus according to claim 3, wherein said controller outputs the signal for providing the notification to a device communicatably connected with said image forming apparatus and provides the notification of information indicating the remaining lifetime of said photosensitive member in said device.

10. An image forming apparatus comprising:

a rotatable photosensitive member provided with a plurality of independent recessed portions on a surface thereof,

a charging member, provided in contact with said photosensitive member, for electrically charging said photosensitive member;

a voltage source for applying, to said charging member, a charging voltage for electrically charging said charging member;

an exposure device for exposing, to light, said photosensitive member charged by said charging member to form an electrostatic image;

a developing device for developing the electrostatic image formed on said photosensitive member by said exposure device into a toner image with a toner;

a transfer device for transferring, onto a transfer material, the toner image formed on said photosensitive member by said developing device;

a pre-exposure device for irradiating the surface of said photosensitive member with discharging light at a position downstream of a transfer portion of said transfer device and upstream of a charging portion of said charging member with respect to a rotational direction of said photosensitive member; and

a controller for executing an image forming operation in which the toner image is formed depending on an inputted image signal and then is transferred onto the transfer material which is then outputted and for executing a test operation in which a test image for obtaining information on a remaining lifetime of said photosensitive member is formed and transferred onto the transfer material which is then outputted,

wherein during the image forming operation, said controller causes said pre-exposure device to irradiate the surface of said photosensitive member with the discharging light having a first light quantity per unit time, and

wherein during the test operation, said controller causes said pre-exposure device to irradiate the surface of said photosensitive member with the discharging light having a second light quantity per unit time different from the first light quantity, and applies a charging voltage consisting only of a DC voltage to said charging member to electrically charge said photosensitive member thereby to form the test image.

11. An image forming apparatus according to claim 10, wherein in the test operation, said controller transfers the test image and the charging member test image, formed using the first light quantity of the discharging light, onto a sheet and outputs the sheet.

19. An image forming apparatus according to claim 10, wherein during the image forming operation, said photosensitive member is electrically charged to a predetermined charge potential by electric discharge at a gap between said photosensitive member and said charging member on a downstream side of a contact portion between said photosensitive member and said charging member principally with respect to a surface movement direction of said photosensitive member, and

wherein the second light quantity is smaller than the first light quantity.

20. An image forming apparatus according to claim 10, wherein during the image forming operation, said photosensitive member is electrically charged to a predetermined charge potential by electric discharge at a gap between said photosensitive member and said charging member on an upstream side of a contact portion between said photosensitive member and said charging member principally with respect to a surface movement direction of said photosensitive member, and

wherein the second light quantity is larger than the first light quantity.

12. An image forming apparatus comprising:

a photosensitive member provided with a plurality of independent recessed portions on a surface thereof;

a charging member, provided in contact with said photosensitive member, for electrically charging said photosensitive member;

a voltage source for applying, to said charging member, a charging voltage for electrically charging said charging member;

an exposure device for exposing, to light, said photosensitive member charged by said charging member to form an electrostatic image;

a developing device for developing the electrostatic image formed on said photosensitive member by said exposure device into a toner image with a toner;

a transfer device for transferring, onto a transfer-receiving member, the toner image formed on said photosensitive member by said developing device;

a pre-exposure device for irradiating the surface of said photosensitive member with discharging light after transfer by said transfer device and before charging of said charging member;

a sensor for a density of the toner image on said photosensitive member or the toner image on said transfer-receiving member; and

a controller for executing an image forming operation in which the toner image is formed depending on predetermined image information and then is transferred onto the transfer material which is then outputted and for executing a test operation in which a test image for obtaining information on a remaining lifetime of said photosensitive member is formed and detects a density of a toner image for the test image by said sensor,

wherein during the image forming operation, said controller causes said pre-exposure device to irradiate the surface of said photosensitive member with the discharging light having a first light quantity per unit time, and

wherein during the test operation, said controller causes said pre-exposure device to irradiate the surface of said photosensitive member with the discharging light having a second light quantity per unit time different from the first light quantity, and applies a charging voltage consisting only of a DC voltage to said charging member to electrically charge said photosensitive member thereby to form the test image, and then outputs a signal for providing notification of information indicating a remaining lifetime of said photosensitive member on the basis of a detection result for the test image by said sensor.

13. An image forming apparatus according to claim 12, wherein in the test operation, said controller forms a comparison test image using the first light quantity of the discharging light and detects a density of a toner image for the comparison test image by said sensor, and then outputs a signal for providing the notification of information indicating the remaining lifetime of said photosensitive member on the basis of a detection result for the test image by said sensor and a detection result for the comparison test image by said sensor.

14. An image forming apparatus according to claim 13, wherein said controller obtains pieces of information on density non-uniformity in the test image and the comparison test image on the basis of detection results for the test image and the comparison test image, respectively, by said sensor, and then outputs the signal for providing the notification of information indicating the remaining lifetime of said photosensitive member on the basis of a difference between the information on density non-uniformity in the test image and the information on density non-uniformity in the comparison test image.

15. An image forming apparatus according to claim 14, wherein the information on density non-uniformity is a value of a density difference between the density for the test image and a reference density for the test image.

16. An image forming apparatus according to claim 12, wherein said controller stores the signal for providing the notification in a storing portion for storing the information indicating the remaining lifetime of said photosensitive member.

17. An image forming apparatus according to claim 12, wherein said controller outputs the signal for providing the notification to an operating portion provided on said image forming apparatus and provides the notification of information indicating the remaining lifetime of said photosensitive member at said operating portion.

18. An image forming apparatus according to claim 12, wherein said controller outputs the signal for providing the notification to a device communicatably connected with said image forming apparatus and provides the notification of information indicating the remaining lifetime of said photosensitive member in said device.

21. An image forming apparatus according to claim 12, wherein during the image forming operation, said photosensitive member is electrically charged to a predetermined charge potential by electric discharge at a gap between said photosensitive member and said charging member on a downstream side of a contact portion between said photosensitive member and said charging member principally with respect to a surface movement direction of said photosensitive member, and

wherein the second light quantity is smaller than the first light quantity.

22. An image forming apparatus according to claim 12, wherein during the image forming operation, said photosensitive member is electrically charged to a predetermined charge potential by electric discharge at a gap between said photosensitive member and said charging member on an upstream side of a contact portion between said photosensitive member and said charging member principally with respect to a surface movement direction of said photosensitive member, and

wherein the second light quantity is larger than the first light quantity.

23. An image forming apparatus comprising:

a rotatable photosensitive member provided with a plurality of independent recessed portions on a surface thereof;

a driving portion for rotationally driving said photosensitive member;

a charging member, provided in contact with said photosensitive member, for electrically charging said photosensitive member;

a voltage source for applying, to said charging member, a charging voltage for electrically charging said charging member;

an exposure device for exposing, to light, said photosensitive member charged by said charging member to form an electrostatic image;

a developing device for developing the electrostatic image formed on said photosensitive member by said exposure device into a toner image with a toner;

a transfer device for transferring, onto a transfer material, the toner image formed on said photosensitive member by said developing device;

a controller for executing an image forming operation in which the toner image is formed depending on an inputted image signal and then is transferred onto the transfer material which is then outputted and for executing a test operation in which a test image for obtaining information on a remaining lifetime of said photosensitive member is formed and transferred onto the transfer material which is then outputted,

wherein during the image forming operation, said controller causes said driving portion to rotationally drive said photosensitive member at a first speed, and

wherein during the test operation, said controller causes said driving portion to rotationally drive said photosensitive member at a second speed different from the first speed, and applies a charging voltage consisting only of a DC voltage to said charging member to electrically charge said photosensitive member thereby to form the test image.

24. An image forming apparatus according to claim 23, wherein in the test operation, said controller transfers the test image and the charging member test image, formed by rotationally driving said photosensitive member at the first speed, onto a sheet and outputs the sheet.

33. An image forming apparatus according to claim 23, wherein during the image forming operation, said photosensitive member is electrically charged to a predetermined charge potential by electric discharge at a gap between said photosensitive member and said charging member on an upstream side of a contact portion between said photosensitive member and said charging member principally with respect to a surface movement direction of said photosensitive member, and

wherein the second speed is lower than the first speed.

34. An image forming apparatus according to claim 23, wherein during the image forming operation, said photosensitive member is electrically charged to a predetermined charge potential by electric discharge at a gap between said photosensitive member and said charging member on a downstream side of a contact portion between said photosensitive member and said charging member principally with respect to a surface movement direction of said photosensitive member, and

wherein the second speed is higher than the first speed.

25. An image forming apparatus comprising:

a rotatable photosensitive member provided with a plurality of independent recessed portions on a surface thereof;

a driving portion for rotationally driving said photosensitive member;

a charging member, provided in contact with said photosensitive member, for electrically charging said photosensitive member;

a voltage source for applying, to said charging member, a charging voltage for electrically charging said charging member;

an exposure device for exposing, to light, said photosensitive member charged by said charging member to form an electrostatic image;

a developing device for developing the electrostatic image formed on said photosensitive member by said exposure device into a toner image with a toner;

a transfer device for transferring, onto a transfer-receiving member, the toner image formed on said photosensitive member by said developing device;

a sensor for a density of the toner image on said photosensitive member or the toner image on said transfer-receiving member; and

a controller for executing an image forming operation in which the toner image is formed depending on inputted image signal and then is transferred onto the transfer material which is then outputted and for executing a test operation in which a test image for obtaining information on a remaining lifetime of said photosensitive member is formed and detects a density of a toner image for the test image by said sensor,

wherein during the image forming operation, said controller causes said driving portion to rotationally drive said photosensitive member at a first speed, and

wherein during the test operation, said controller causes said driving portion to rotationally drive said photosensitive member at a second speed different from the first speed, and applies a charging voltage consisting only of a DC voltage to said charging member to electrically charge said photosensitive member thereby to form the test image, and then outputs a signal for providing notification of information indicating a remaining lifetime of said photosensitive member on the basis of a detection result for the test image by said sensor.

26. An image forming apparatus according to claim 25, wherein in the test operation, said controller forms a comparison test image by rotationally driving said photosensitive member at the first speed and detects a density of a toner image for the comparison test image by said sensor, and then outputs a signal for providing the notification of information indicating the remaining lifetime of said photosensitive member on the basis of a detection result for the test image by said sensor and a detection result for the comparison test image by said sensor.

27. An image forming apparatus according to claim 26, wherein said controller obtains pieces of information on density non-uniformity in the test image and the comparison test image on the basis of detection results for the test image and the comparison test image, respectively, by said sensor, and then outputs the signal for providing the notification of information indicating the remaining lifetime of said photosensitive member on the basis of a difference between the information on density non-uniformity in the test image and the information on density non-uniformity in the comparison test image.

28. An image forming apparatus according to claim 27, wherein the information on density non-uniformity is a value of a density difference between the density for the test image and a reference density for the test image.

29. An image forming apparatus according to claim 25, wherein said controller stores the signal for providing the notification in a storing portion for storing the information indicating the remaining lifetime of said photosensitive member.

30. An image forming apparatus according to claim 25, wherein said controller outputs the signal for providing the notification to an operating portion provided on said image forming apparatus and provides the notification of information indicating the remaining lifetime of said photosensitive member at said operating portion.

31. An image forming apparatus according to claim 25, wherein said controller outputs the signal for providing the notification to a device communicatably connected with said image forming apparatus and provides the notification of information indicating the remaining lifetime of said photosensitive member in said device.

32. An image forming apparatus according to claim 25, wherein during the image forming operation, said photosensitive member is electrically charged to a predetermined charge potential by electric discharge at a gap between said photosensitive member and said charging member on a downstream side of a contact portion between said photosensitive member and said charging member principally with respect to a surface movement direction of said photosensitive member, and

wherein the second speed is higher than the first speed.

35. An image forming apparatus according to claim 25, wherein during the image forming operation, said photosensitive member is electrically charged to a predetermined charge potential by electric discharge at a gap between said photosensitive member and said charging member on an upstream side of a contact portion between said photosensitive member and said charging member principally with respect to a surface movement direction of said photosensitive member, and

wherein the second speed is lower than the first speed.