ENERGY-SAVING MODEL OF TRACTION-TYPE ELEVATOR AND ENERGY-SAVING METHOD THEREFOR

• US 20160244296A1
• Filed: 12/10/2014
• Published: 08/25/2016
• Est. Priority Date: 12/17/2013
• Status: Active Grant

• Current Assignee: Hangzhou Simaero Technology Co.,Ltd., Rongwei Ye
• Original Assignee: Hangzhou Simaero Technology Co.,Ltd., Rongwei Ye
• Inventors: YE, Rongwei, WANG, Xiuxiu, LV, Yanbin, HE, Dazhi
• Granted Patent: US 10,329,117 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B66B 1/28 electrical detecting excessive speed B66B5/04 ; control of electrical motor H02P
• CPC Class Codes: B66B 1/302 for energy saving
• CPC Class Codes: B66B 11/043 actuated by rotating motor; Details, e.g. ventilation roping on drum, sheave, winch or pulley B66B11/0065; power supply or control B66B1/28, H02P; motor construction H02K
• CPC Class Codes: B66B 11/0492 actuated by other systems, e.g. combustion engines
• CPC Class Codes: B66B 17/12 Counterpoises
• CPC Class Codes: B66B 5/0018 Devices monitoring the operating condition of the elevator system
• CPC Class Codes: B66B 9/00 Kinds or types of lifts in, or associated with, buildings or other structures characterised by control systems B66B1/00; apparatus for raising or lowering persons on stages of theatres A63J5/12
• CPC Class Codes: Y02B 50/00 Energy efficient technologies in elevators, escalators and moving walkways, e.g. energy saving or recuperation technologies

Abstract

An energy-saving traction-type elevator and an energy-saving method therefor are presented. The traction-type elevator comprises at least one counterbalance unit, each counterbalance unit comprising a traction machine, an automatic transmission, a hoist-type lifting mechanism, a power-generating electric motor, and a controller provided in a machine room, and a car, a fixed counterweight and a balancing counterbalance provided in an elevator shaft. The energy-saving method applies the principle of moment balance, whereby adding a separate elevator balancing counterbalance to achieve intelligent counterbalancing of the elevator means so that the elevator achieves relative balance, thereby reducing the traction moment and rate of work of the traction machine. When the potential energy of the elevator balancing counter-balance builds up to a high position, the power-generating electric motor can perform centralized power generation, aiding in energy recovery and use.

Claims

1. An energy-saving traction-type elevator comprising at least one counterbalance unit, wherein

each counterbalance unit comprises a traction machine, an automatic transmission, a hoist-type lifting mechanism, a power-generating electric motor, a controller provided in a machine room and a car, a fixed counterweight and a balancing counterbalance provided in an elevator shaft;

an output shaft of said traction machine is connected with an input of the automatic transmission;

an output shaft of the automatic transmission is connected with one end of a rotating shaft of the hoist-type lifting mechanism through a first coupling; and

the other end of the rotating shaft of the hoist-type lifting mechanism is connected with a motor shaft of the power-generating electric motor;

the car and the fixed counterweight are suspended on the traction machine through steel cables;

the car is internally provided with a weighing device;

the balancing counterbalance is suspended on the hoist-type lifting mechanism through a steel cable;

the balancing counterbalance is installed in a vertically disposed guide rail; and

the balancing counterbalance is provided with a position sensor on the upper and lower sides respectively;

the traction machine, the automatic transmission, a clutch, the power-generating electric motor, the weighing device and the position sensors are all connected with the controller through cable and are under the control of the controller.

2. The energy-saving traction-type elevator according to claim 1, wherein said elevator comprises two counterbalance units sharing a balancing counterbalance there-between;

wherein

the balancing counterbalance is suspended on a movable pulley; and

the movable pulley is suspended between the hoist-type lifting mechanism of two counterbalance units.

3. The energy-saving traction-type elevator according to claim 1, wherein the position sensors are an upper limit position sensor and an upper early warning position sensor, wherein

a lower early warning position sensor and a lower limit position sensor in turn from the upside down;

wherein, the upper limit position sensor and the upper early warning position sensor are located in the shaft on the upper side of the balancing counterbalance;

the lower early warning position sensor and the lower limit position sensor are located in the shaft on the lower side of the balancing counterbalance;

the between the upper limit position sensor and the upper early warning position sensor and between the lower early warning position sensor and the lower limit position sensor are both a safety distance.

4. The energy-saving traction-type elevator according to claim 3, wherein the hoist-type lifting mechanism comprises a roller installed on the rotating shaft, and the steel cable of the balancing counterbalance or the cable of the movable pulley are installed on the roller.

11. The energy-saving traction-type elevator according to claim 2, wherein the position sensors are an upper limit position sensor and an upper early warning position sensor, wherein

a lower early warning position sensor and a lower limit position sensor in turn from the upside down;

wherein, the upper limit position sensor and the upper early warning position sensor are located in the shaft on the upper side of the balancing counterbalance;

the lower early warning position sensor and the lower limit position sensor are located in the shaft on the lower side of the balancing counterbalance;

the between the upper limit position sensor and the upper early warning position sensor and between the lower early warning position sensor and the lower limit position sensor are both a safety distance.

12. The energy-saving traction-type elevator according to claim 11, wherein the hoist-type lifting mechanism comprises a roller installed on the rotating shaft, and the steel cable of the balancing counterbalance or the cable of the movable pulley are installed on the roller.

5. An energy saving method of an energy-saving traction machine, said method comprising the following steps:

a. acquiring an overall weight value of the car in real time, converting the weight value into a control signal and sending the control signal to a controller, by the weighing device;

b. comparing the acquired weight value and a preset value range and controlling the automatic transmission to perform an energy-saving operation, by the controller, the operation being as follows;

when the weight value is lower than the lower limit of the set value, the automatic transmission is started to drive the hoist-type lifting mechanism to increase or decrease the balancing counterbalance, and transmit the torque generated by lifting the balancing counterbalance to the car, wherein, the sum of the rotating torque generated by the balancing counterbalance and the rotating torque generated by the car is equal to the rotating torque generated by the fixed counterweight;

when the counterweight is within the range of the set value, the two ends of the steel cable on the traction machine are stressed to be balance while the clutch opens, and the balancing counterbalance does not take part in elevator movement;

when the weight value is higher than the upper limit of the set value, the automatic transmission is started to drive the hoist-type lifting mechanism to increase or decrease the balancing counterbalance, and transmit the torque generated by lifting the balancing counterbalance to the fixed counterweight, wherein, the sum of the rotating torque generated by the balancing counterbalance and the rotating torque generated by the fixed counterweight is equal to the rotating torque generated by the car;

c. lifting or descending the car by the traction machine;

d. when the balancing counterweight moves to reach the upper early warning position sensor, triggering the upper early warning position sensor to send an early warning signal;

when the car moves to the nearest level, controlling the power-generating electric motor to be started by the controller to descend the balancing counterbalance to a safe position, and then repeating steps a, b and c;

d. when the balancing counterbalance moves to reach the lower early warning position sensor, triggering the lower early warning position sensor to send an early warning signal;

when the car moves to the nearest level, controlling the power-generating electric motor to be started by the controller to lift the balancing counterbalance to a safe position, and then repeating steps a, b and c;

when the car triggers the upper or lower limit position sensor when moving to the nearest level, stopping the elevator from running, and starting the power-generating electric motor to move the balancing counterbalance to a safe position, by the controller, and then repeating steps a, b and c.

6. The energy-saving method of an energy-saving traction machine according to claim 5, wherein said step d is as follows:

when the balancing counterbalance moves to reach the upper early warning position sensor, the upper early warning position sensor is triggered to send an early warning signal;

when the car moves to the nearest level, the clutch opens, the fixed counterweight, the traction machine and the car form a traditional elevator structure and the formed elevator structure runs according to the traditional elevator mode;

meanwhile, the controller controls the power-generating electric motor to be started to descend the balancing counterbalance to a safe position by the controller, and then steps a, b and c are repeated;

when the balancing counterbalance moves to reach the lower early warning position sensor, the lower early warning position sensor is triggered to send an early warning signal;

when the car moves to the nearest level, the clutch opens, the fixed counterweight, the traction machine and the car form a traditional elevator structure and the formed elevator structure runs according to the traditional elevator mode;

meanwhile, the controller controls the power-generating electric motor be started to lift the balancing counterbalance to a safe position by the controller, and then steps a, b and c are repeated;

when the car triggers the upper or lower limit position sensor when moving to the nearest level, the controller stops the elevator from running;

the clutch opens;

the fixed counterweight, the traction machine and the car form the traditional elevator structure;

the elevator structure runs according to the traditional elevator mode;

meanwhile, the power-generating electric motor is started to move the balancing counterbalance to the safe position; and

then steps a, b and c are repeated.

7. The energy-saving method of an energy-saving traction machine according to claim 5, wherein the weight of the car without load is defined as one unit, and the weight of the car with a full load is defined as n units, wherein n is greater than 1;

the set value is in the range of 1 and n, and the weight of the fixed counterweight is in the range of the set value; and

the weight of the balancing counterbalance is at least one unit.

8. The energy-saving method of an energy-saving traction machine according to claim 5, wherein the weight of the car without load is defined as one unit, and the weight of the car with a full load is defined as n units, wherein n is greater than 1;

the set value is in the range of 1 and n, and the weight of the fixed counterweight is one unit; and

the weight of the balancing counterbalance is at least one unit.

9. The energy-saving method of an energy-saving traction machine according to claim 5, wherein the weight of the car without load is defined as one unit, and the weight of the car with a full load is defined as n units, wherein n is greater than 1;

the set value is in the range of 1 and n, and the weight of the fixed counterweight is n units; and

the weight of the balancing counterbalance is at least one unit.

10. The energy-saving method of an energy-saving traction machine according to claim 5, wherein the storage and release of the elevator potential energy is completed during rise and fall of the balancing counterbalance;

when triggering the upper limit position sensor or the upper early warning position sensor and then descending, the balancing counterbalance applies work to the power-generating motor, converts the potential energy into electricity and feeds the electricity to the power grid, and realizing recovery of energy.

13. The energy-saving method of an energy-saving traction machine according to claim 6, wherein the weight of the car without load is defined as one unit, and the weight of the car with a full load is defined as n units, wherein n is greater than 1;

the set value is in the range of 1 and n, and the weight of the fixed counterweight is in the range of the set value; and

the weight of the balancing counterbalance is at least one unit.

14. The energy-saving method of an energy-saving traction machine according to claim 6, wherein the weight of the car without load is defined as one unit, and the weight of the car with a full load is defined as n units, wherein n is greater than 1;

the set value is in the range of 1 and n, and the weight of the fixed counterweight is one unit; and

the weight of the balancing counterbalance is at least one unit.

15. The energy-saving method of an energy-saving traction machine according to claim 6, wherein the weight of the car without load is defined as one unit, and the weight of the car with a full load is defined as n units, wherein n is greater than 1;

the set value is in the range of 1 and n, and the weight of the fixed counterweight is n units; and

the weight of the balancing counterbalance is at least one unit.