REAL TIME MACHINE LEARNING BASED PREDICTIVE AND PREVENTIVE MAINTENANCE OF VACUUM PUMP
First Claim
1. A method of a machine learning architecture comprising:
- i) receiving at least one of a motor sensor data and a blower sensor data over a communications network,wherein one of the motor sensor data and the blower sensor data comprises at least one of a vibration, a magnetometer, a gyroscope, a sound and a temperature;
ii) classifying at least one of the motor sensor data and the blower sensor data into one of a vacuum state sensor data and break state sensor data,wherein at least one of the motor sensor data and the blower sensor data are classified by one of individually and in combination,wherein the break state sensor data is received when a rotor of a vacuum pump is malfunctioning;
iii) analyzing the vibration data of the vacuum state sensor data to detect an operating vacuum level,wherein an alarm is raised when the vacuum state sensor data of one of a vibration and a temperature exceeds a pre-defined safety range; and
iv) classifying vacuum break data into one of a clean filter category and clogged filter category,wherein the alarm is raised if an entry under the clogged filter category is detected; and
analyzing the blower sensor data in association with the motor sensor data based on machine learning to detect at least one of a deficient oil level and a deficient oil structure.
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Accused Products
Abstract
A method and system of a machine learning architecture for predictive and preventive maintenance of vacuum pumps. The method includes receiving one of a motor sensor data and a blower sensor data over a communications network. The motor sensor data is classified into one of a vacuum state sensor data and break state sensor data. The vacuum state sensor data is analyzed to detect an operating vacuum level and an alarm is raised when the vacuum state sensor data exceeds a pre-defined safety range. Vacuum break data is classified into one of a clean filter category and clogged filter category and an alarm is raised if an entry under the clogged filter category is detected. The blower sensor data in association with the motor sensor data is analyzed based on machine learning to detect one of a deficient oil level and a deficient oil structure.
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Citations
17 Claims
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1. A method of a machine learning architecture comprising:
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i) receiving at least one of a motor sensor data and a blower sensor data over a communications network, wherein one of the motor sensor data and the blower sensor data comprises at least one of a vibration, a magnetometer, a gyroscope, a sound and a temperature; ii) classifying at least one of the motor sensor data and the blower sensor data into one of a vacuum state sensor data and break state sensor data, wherein at least one of the motor sensor data and the blower sensor data are classified by one of individually and in combination, wherein the break state sensor data is received when a rotor of a vacuum pump is malfunctioning; iii) analyzing the vibration data of the vacuum state sensor data to detect an operating vacuum level, wherein an alarm is raised when the vacuum state sensor data of one of a vibration and a temperature exceeds a pre-defined safety range; and iv) classifying vacuum break data into one of a clean filter category and clogged filter category, wherein the alarm is raised if an entry under the clogged filter category is detected; and
analyzing the blower sensor data in association with the motor sensor data based on machine learning to detect at least one of a deficient oil level and a deficient oil structure. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A machine learning architecture comprising:
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a vacuum pump including a motor and a blower; a motor associated with a machine wearable sensor; a blower associated with a another machine wearable sensor, wherein at least one of a motor sensor data and a blower sensor data is received over a communications network, wherein at least one of the motor sensor data and the blower sensor data is at least one of a vibration, a sound and a temperature, wherein at least one of the motor sensor data and the blower sensor data is classified into one of a vacuum state sensor data and break state sensor data, wherein at least one of the motor sensor data and the blower sensor data are classified by one of individually and in combination, wherein the break state sensor data is received when a rotor of a vacuum pump is malfunctioning, wherein the vibration data of the vacuum state sensor data is analyzed to detect an operating vacuum level, wherein an alarm is raised when the vacuum state sensor data of one of a vibration and a temperature exceeds a pre-defined safety range, wherein vacuum break data is classified into one of a clean filter category and clogged filter category, wherein the alarm is raised if an entry under the clogged filter category is detected; and wherein the blower sensor data is analyzed in association with the motor sensor data based on machine learning to detect at least one of a deficient oil level and a deficient oil structure. - View Dependent Claims (8, 9, 10, 11)
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12. A predictive and preventive maintenance system for a vacuum pump comprising:
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one or more machine wearable sensors associated with the vacuum pump; a tracking module associated with a computing device; a machine learning module associated with a database; and a communications network, wherein at least one changing condition of vacuum pump is tracked through the tracking module over the communications network, wherein the tracking module receives at least one of a temperature, a vibration and a sound data from the one or more machine wearable sensors, wherein the machine learning module associated with the tracking module identifies a pattern from the temperature, the sound and the vibration data, and wherein the machine learning module raises an alarm based on an analysis of the pattern. - View Dependent Claims (13, 14, 15, 16, 17)
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Specification