MAGNETIC TAPE AND METHOD OF MANUFACTURING THE SAME

• US 20160247530A1
• Filed: 02/24/2016
• Published: 08/25/2016
• Est. Priority Date: 02/25/2015
• Status: Active Grant

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Inventors: KASADA, Norihito
• Granted Patent: US 9,704,527 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G11B 5/70 on a base layer
• CPC Class Codes: G11B 5/70605 metals or alloys
• CPC Class Codes: G11B 5/735 characterised by the back layer magnetic recording media substrates G11B5/739
• CPC Class Codes: G11B 5/7356 comprising non-magnetic particles in the back layer, e.g. particles of TiO2, ZnO or SiO2
• CPC Class Codes: G11B 5/8404 manufacturing base layers

Abstract

The magnetic tape has on one surface of a nonmagnetic support a magnetic layer containing ferromagnetic powder and binder, and on the other surface of the nonmagnetic support, a backcoat layer containing nonmagnetic powder and binder, wherein the total thickness of the magnetic tape is less than or equal to 4.80 μm, the backcoat layer contains one or more components selected from the group consisting of a fatty acid and a fatty acid amide, and a C—H derived carbon, C, concentration calculated from a C—H peak area ratio in a C1s spectrum obtained by X-ray photoelectron spectroscopy conducted at a photoelectron take-off angle of 10 degrees on a surface on the backcoat layer side of the magnetic tape ranges from 35 to 60 atom %.

Claims

1. A magnetic tape,

which comprises on one surface of a nonmagnetic support a magnetic layer comprising ferromagnetic powder and binder, and on the other surface of the nonmagnetic support, a backcoat layer comprising nonmagnetic powder and binder, wherein

a total thickness of the magnetic tape is less than or equal to 4.80 μ

m,

the backcoat layer comprises one or more components selected from the group consisting of a fatty acid and a fatty acid amide, and

a C—

H derived carbon, C, concentration calculated from a C—

H peak area ratio in a C1s spectrum obtained by X-ray photoelectron spectroscopy conducted at a photoelectron take-off angle of 10 degrees on a surface on the backcoat layer side of the magnetic tape ranges from 35 to 60 atom %.

2. The magnetic tape according to claim 1, wherein the C—

H derived carbon, C, concentration ranges from 40 to 60 atom %.

3. The magnetic tape according to claim 1, wherein the nonmagnetic powder comprised in the backcoat layer is selected from the group consisting of carbon black and nonmagnetic inorganic oxide powder.

4. The magnetic tape according to claim 3, wherein the nonmagnetic powder comprised in the backcoat layer comprises at least carbon black.

5. The magnetic tape according to claim 1, wherein the backcoat layer further comprises a fatty acid ester.

6. The magnetic tape according to claim 1, wherein the ferromagnetic powder comprised in the magnetic layer is selected from the group consisting of ferromagnetic hexagonal ferrite powder and ferromagnetic metal powder.

7. The magnetic tape according to claim 1, which comprises a nonmagnetic layer comprising nonmagnetic powder and binder between the nonmagnetic support and the magnetic layer.

8. A method of manufacturing a magnetic tape,

wherein the magnetic tape is a magnetic tape comprising on one surface of a nonmagnetic support a magnetic layer comprising ferromagnetic powder and binder, and on the other surface of the nonmagnetic support, a backcoat layer comprising nonmagnetic powder and binder, wherein

a total thickness of the magnetic tape is less than or equal to 4.80 μ

m,

the backcoat layer comprises one or more components selected from the group consisting of a fatty acid and a fatty acid amide, and

a C—

H derived carbon, C, concentration calculated from a C—

H peak area ratio in a C1s spectrum obtained by X-ray photoelectron spectroscopy conducted at a photoelectron take-off angle of 10 degrees on a surface on the backcoat layer side of the magnetic tape ranges from 35 to 60 atom %, and wherein

the method comprises at least forming the magnetic layer and forming the backcoat layer, and

the forming of the backcoat layer comprises;

a coating step of forming a coating layer by coating a backcoat layer forming composition comprising one or more components selected from the group consisting of a fatty acid and a fatty acid amide, nonmagnetic powder, binder, and solvent on a surface of a nonmagnetic support; and

a heating and drying step of drying the coating layer by a heat treatment;

with a cooling step of cooling the coating layer being conducted between the coating step and the heating and drying step.

9. The method of manufacturing a magnetic tape according to claim 8,

wherein the cooling step is conducted by placing the coating layer in a cooling environment of −

10°

C. to 0°

C.

10. The method of manufacturing a magnetic tape according to claim 8,

wherein the solvent comprised in the backcoat layer forming composition comprises ketone solvent.

11. The method of manufacturing a magnetic tape according to claim 8,

wherein the backcoat layer forming composition further comprises a fatty acid ester.

12. The method of manufacturing a magnetic tape according to claim 8,

wherein, in the magnetic tape, the C—

H derived carbon, C, concentration ranges from 40 to 60 atom %.

13. The method of manufacturing a magnetic tape according to claim 8,

wherein, in the magnetic tape, the nonmagnetic powder comprised in the backcoat layer is selected from the group consisting of carbon black and nonmagnetic inorganic oxide powder.

14. The method of manufacturing a magnetic tape according to claim 13,

wherein, in the magnetic tape, the nonmagnetic powder comprised in the backcoat layer comprises at least carbon black.

15. The method of manufacturing a magnetic tape according to claim 8,

wherein, in the magnetic tape, the ferromagnetic powder comprised in the magnetic layer is selected from the group consisting of ferromagnetic hexagonal ferrite powder and ferromagnetic metal powder.

16. The method of manufacturing a magnetic tape according to claim 8,

which further comprises forming a nonmagnetic layer,

wherein the magnetic tape comprises a nonmagnetic layer comprising nonmagnetic powder and binder between the nonmagnetic support and the magnetic layer.