SINGLE-STREAM SORTING SYSTEMS AND METHODS

• US 20160256898A1
• Filed: 02/25/2016
• Published: 09/08/2016
• Est. Priority Date: 03/02/2015
• Status: Active Grant

• Current Assignee: Revolution Systems, LLC
• Original Assignee: Ultimate Specialties, LLC
• Inventors: Alsop, Danny E. Sr.
• Granted Patent: US 9,993,846 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B03B 9/06 specially adapted for refuse
• CPC Class Codes: B07B 13/00 Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices grading eggs A01K43/04
• CPC Class Codes: B07C 7/04 Apparatus or accessories for hand picking

Abstract

Various arrangements involving a single-stream sorting system are presented, such as for use in sorting a single stream of recyclable materials. The single-stream sorting system may include a platform for an operator to stand on. The single-stream sorting system may include a circular conveyor that rotates in either a clockwise or counterclockwise direction to move the stream of items around the platform. The single-stream sorting system may include a plurality of item collector chutes arranged in a circular pattern around an outer circumference of the circular conveyor. The stream of items deposited on the conveyor is rotated around the circular platform and proximate to each item collector chute of the plurality of item collector chutes to allow items from the stream of items to be moved from the circular conveyor into the plurality of item collector chutes.

Claims

1. A sorting system for sorting an unsorted stream of items, comprising:

a frame structure;

a platform attached with the frame structure;

a circular conveyor that rotates in either a clockwise or counterclockwise direction to move the unsorted stream of items around the platform, the circular conveyor being attached with the frame structure; and

a plurality of item collector chutes arranged in a circular pattern around an outer circumference of the circular conveyor, wherein;

each of the plurality of item collector chutes are attached with the frame structure, and

the unsorted stream of items deposited on the circular conveyor is rotated around the platform and proximate to each item collector chute of the plurality of item collector chutes to allow items from the unsorted stream of items to be moved from the circular conveyor into the plurality of item collector chutes.

2. The sorting system of claim 1, further comprising a plurality of removable bins, wherein a removable bin of the plurality of removable bins is positioned below each item collector chute of the plurality of item collector chutes.

3. The sorting system of claim 1, wherein the platform is attached with the frame structure such that the platform is raised from ground on which the frame structure stands.

4. The sorting system of claim 1, further comprising:

a stream depositing conveyor that deposits the unsorted stream of items onto a starting position of the circular conveyor, wherein the circular conveyor rotates the unsorted stream of items from the starting position to being proximate to each item collector chute of the plurality of item collector chutes, and then to a final position.

5. The sorting system of claim 4, further comprising:

an ejection mechanism, the ejection mechanism being located at the final position to move any portion of the unsorted stream of items remaining on the circular conveyor at the final position into a residual item collector chute.

6. The sorting system of claim 5, wherein the ejection mechanism comprises a brush or blade that sweeps residual items from the stream of items present on the circular conveyor at the final position into the residual item collector chute.

7. The sorting system of claim 4, wherein at least a portion of the stream depositing conveyor is inclined.

8. The sorting system of claim 1, wherein the platform is circular and the platform has a radius of between 5 feet and 25 feet.

9. The sorting system of claim 1, wherein the plurality of item collector chutes comprises at least seven item collector chutes.

10. The sorting system of claim 1, further comprising an entrance system, wherein the entrance system is attached with the frame structure and allows a user access to the platform under the circular conveyor from the ground on which the frame structure stands.

11. A method for sorting a stream of unsorted recyclable items, the method comprising:

depositing on a circular conveyor the stream of unsorted recyclable items; and

moving the stream of unsorted recyclable items on the circular conveyor in a clockwise or counterclockwise direction around a platform such that the stream is moved proximate to each item collector chute of a plurality of item collector chutes to allow items from the stream of unsorted recyclable items to be moved from the circular conveyor into the plurality of item collector chutes, wherein the plurality of item collector chutes is arranged in a circular pattern around an outer circumference of the circular conveyor.

12. The method for sorting the stream of unsorted recyclable items of claim 11, further comprising:

causing an item from the stream of unsorted recyclable items to be deposited into an item collector chute when the item is proximate to the item collector chute on the circular conveyor.

13. The method for sorting the stream of unsorted recyclable items of claim 12, further comprising:

transferring, using gravity, the item from the item collector chute into an associated removable sorted item collector bin.

14. The method for sorting the stream of unsorted recyclable items of claim 12, wherein each item collector chute of the plurality of item collector chutes is associated with a type of recyclable.

15. The method for sorting the stream of unsorted recyclable items of claim 11, wherein depositing of the stream of unsorted recyclable items onto the circular conveyor is performed by an inclined stream depositing conveyor onto a starting position.

16. The method for sorting the stream of unsorted recyclable items of claim 15, wherein moving the stream of unsorted recyclable items on the circular conveyor comprises rotating the stream around the platform from the starting position to being proximate to each item collector chute of the plurality of item collector chutes, and then to a final position.

17. The method for sorting the stream of unsorted recyclable items of claim 16, further comprising:

moving, by an ejection mechanism, residual items that were present in the stream of unsorted recyclable items into a residual item collector chute.

18. A sorting apparatus, comprising:

a frame means;

a platform means for one or more operators, the platform means being attached with the frame means;

a conveyor means that rotates in either a clockwise or counterclockwise direction to move a stream of unsorted stream items around the platform means, the conveyor means being attached with the frame means; and

a plurality of item collection means arranged in a circular pattern around an outer circumference of the conveyor means, wherein;

the plurality of item collection means are each attached with the frame means, and

the stream of unsorted stream items deposited on the conveyor means is rotated around the platform means and proximate to each item collection means of the plurality of item collection means to allow items from the stream of unsorted stream items to be moved from the conveyor means into the plurality of item collection means.

19. The sorting apparatus of claim 18, further comprising a depositing means that deposits the stream onto a starting position of the conveyor means, wherein the conveyor means rotates the stream from the starting position to being proximate to each item collector chute of the plurality of item collection means, and then to a final position.

20. The sorting apparatus of claim 19, further comprising an ejection means that moves residual items from the stream present on the conveyor means at the final position into a residual item collection means.