Postal Sorting Machine With a Feed Inlet Having a Robotized Arm and a Vertically Movable Magazine

• US 20160263622A1
• Filed: 05/26/2016
• Published: 09/15/2016
• Est. Priority Date: 12/24/2014
• Status: Abandoned Application

• Current Assignee: Solystic
• Original Assignee: Solystic
• Inventors: EL BERNOUSSI, Hicham
• Application Number:
  US15/165,198
• Publication Number:
  US 20160263622A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B07C 1/04 Forming a stream from a bulk; Controlling the stream, e.g. spacing the articles
• CPC Class Codes: B07C 1/20 Sorting according to orientation, e.g. according to position of stamp
• CPC Class Codes: B07C 2501/0063 Using robots
• CPC Class Codes: B25J 15/0616 with vacuum
• CPC Class Codes: B25J 9/0093 co-operating with conveyor means
• CPC Class Codes: B25J 9/1687 Assembly, peg and hole, palletising, straight line, weaving pattern movement
• CPC Class Codes: B25J 9/1697 Vision controlled systems
• CPC Class Codes: B65G 2201/0282 Wooden articles, e.g. logs, trunks or planks
• CPC Class Codes: B65G 2203/044 Optical
• CPC Class Codes: B65G 47/1478 by means of pick-up devices, the container remaining immobile
• CPC Class Codes: B65G 47/915 provided with drive systems with rotary movements only
• CPC Class Codes: B65G 47/918 with at least two picking-up heads
• CPC Class Codes: G05B 2219/45047 Sorting

Abstract

A postal sorting machine comprises a sorting conveyor suitable for transporting postal articles in series past sorting outlets and a postal article feed unit having a magazine for loosely storing postal articles to be sorted and a separator that has a robotized arm and a vision sensor and that is suitable for picking up the postal articles to be sorted one-by-one from the magazine and for injecting them onto the sorting conveyor while placing them in series at constant pitch. The magazine has a platform mounted on an elevator that is actuated to keep the pile of postal articles a certain setpoint distance away from the vision sensor.

Claims

1. A postal sorting machine comprising:

a plurality of sorting outlets;

a sorting conveyor suitable for transporting postal articles in series past the sorting outlets; and

a postal article feed unit including a magazine for storing postal articles to be sorted and a separator that is suitable for injecting the postal articles to be sorted one-by-one from the magazine onto the sorting conveyor while placing the postal articles in series at constant pitch, wherein the magazine includes a platform mounted on an elevator, and wherein the separator includes;

a robotized arm provided with a pneumatic pickup that is steerable in three-dimensional space;

a vision sensor suitable for observing a pile of postal articles stored loosely in the magazine to produce image data including a certain postal article to be separated from the pile of loose postal articles in the magazine; and

a monitoring and control unit that, on the basis of the image data produced by the vision sensor, is suitable for identifying a non-covered pickup face of the certain postal article so that the postal article can be gripped by the pickup, the monitoring and control unit also being configured to control the robotized arm in such a manner as to come and pick up the certain postal article via its pickup face and inject it onto the sorting conveyor, and wherein the monitoring and control unit is configured to control the elevator in such a manner as to keep the pile of loose postal articles a certain setpoint distance away from the vision sensor, as the postal articles are picked up by the robotized arm.

2. A postal sorting machine according to claim 1, wherein the monitoring and control unit is further configured to control the robotized arm in such a manner that its pickup comes to pick up the certain postal article from the magazine via its pickup face and to inject it onto the sorting conveyor, and wherein the magazine is movable forwards and backwards and the monitoring and control unit is further configured to detect that the data produced by the vision sensor is insufficient to identify the certain postal article to be separated from the pile of loose postal articles, and to respond to such detection by causing the magazine to shake by moving it forwards and backwards to change a three-dimensional configuration of the pile of loose postal articles.

3. A postal sorting machine according to claim 1, wherein, at an upstream end, the sorting conveyor has a flat conveying segment that slopes sideways with a lower side edge and an upper side edge that is higher than the lower side edge, which lower side edge is designed as a jogging edge, and wherein the robotized arm is designed to inject each postal article separated from the pile of loose postal articles individually onto the sideways-sloping flat conveying segment in such a manner that the article comes, by gravity, to be jogged against the lower edge of the conveyor.

4. A sorting machine according to claim 1, further comprising a plurality of juxtaposed magazines, in each of which magazine postal articles are stored loose, a plurality of robotized arms associated with respective ones of the magazines, and a plurality of parallel first flat conveying segments that are fed with postal articles by the respective robotized arms in such a manner that the postal articles are placed such that they are aligned in rows on the first flat conveying segments so that they can be transferred in rows of postal articles to a second flat conveying segment on which the postal articles are placed in series and spaced apart in pairs at a constant pitch.

5. A sorting machine according to claim 4, further comprising a pneumatic pickup configured to transfer the postal articles aligned in rows to the second flat conveying segment.

6. A sorting machine according to claim 1, further comprising a bin carrousel that serves the sorting outlets, wherein the sorting conveyor includes a flat conveyor for transporting the postal articles in series, flat, and spaced apart in pairs at a constant pitch, and a tipper-platform carrousel that is fed with postal articles by the flat conveyor and that feeds postal articles to the bin carrousel.