CEMENT SLURRY COMPOSITIONS, METHODS OF MAKING AND METHODS OF USE

• US 20160264840A1
• Filed: 03/10/2015
• Published: 09/15/2016
• Est. Priority Date: 03/10/2015
• Status: Abandoned Application

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Nelson, Scott Gregory
• Application Number:
  US14/643,167
• Publication Number:
  US 20160264840A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: C04B 20/0076 characterised by the grain distribution
• CPC Class Codes: C04B 2103/0049 Water-swellable polymers
• CPC Class Codes: C04B 2103/0062 Cross-linked polymers
• CPC Class Codes: C04B 24/2623 Polyvinylalcohols; Polyvinylacetates
• CPC Class Codes: C04B 24/2641 Polyacrylates; Polymethacrylates
• CPC Class Codes: C04B 24/2652 Nitrogen containing polymers, e.g. polyacrylamides, polyacrylonitriles
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C09K 8/426 for plugging
• CPC Class Codes: C09K 8/467 containing additives for specific purposes

Abstract

A cement slurry for use in a wellbore during wellbore cementing includes an aqueous cement slurry and a preformed synthetic polymer swellable in the aqueous cement slurry.

Claims

1. A cement slurry for use in a wellbore, comprising

an aqueous cement slurry;

and

a preformed synthetic polymer swellable in the aqueous cement slurry.

2. The cement slurry of claim 1, wherein the preformed synthetic polymer is stable at a basic pH.

3. The cement slurry of claim 1, wherein the preformed synthetic polymer is stable up to about 350°

F.

4. The cement slurry of claim 1, wherein the preformed synthetic polymer comprises poly(hydroxyC_1-8 alkyl (meth)acrylate), poly(C_1-8 alkyl (meth)acrylate), poly(meth)acrylamide, poly(vinyl pyrrolidine), poly(vinyl acetate), or a combination comprising at least one of the foregoing polymers,

5. The cement slurry of claim 1, wherein the preformed synthetic polymer comprises

a homopolymer of (meth)acrylamide or a copolymer of (meth)acrylamide with maleic anhydride, vinyl acetate, ethylene oxide, ethylene glycol, acrylonitrile, or a combination comprising at least one of the foregoing;

poly(acrylamide) having crosslinks derived from polyethylene glycol diacrylate;

poly(acrylic acid) having crosslinks are derived from a vinyl ester oligomer;

or

a poly(acrylic acid) partial sodium salt-graft-poly(ethylene glycol).

6. The cement slurry of claim 1, wherein the preformed synthetic polymer is present in the form of particles comprising the polymer.

7. The cement slurry of claim 1, wherein the particles are swelled and at least about 50% of the polymer particles have an average largest diameter of about 500 to about 12,000 micrometers.

8. The cement slurry of claim 1, wherein the preformed synthetic polymer is present in a concentration of about 0.1 to about 200 pounds per thousand gallons of the cement slurry.

9. The cement slurry of claim 1, wherein the cement slurry comprises a scavenger cement slurry, an extended low-density cement slurry or a dehydrating cement slurry.

10. The cement slurry of claim 1, comprising cement solids in an amount of about 50 to about 95 wt. % based on the total slurry weight.

11. A method of cementing a wellbore, the method comprising

injecting into the wellbore a combination comprising the preformed synthetic polymer and the aqueous cement slurry of claim 1;

and

setting the cement slurry.

12. The method of claim 11, wherein the wellbore is a horizontal, lateral or deviated wellbore.

13. The method of claim 11, comprising absorbing water in the aqueous cement slurry up to about 500 times by weight, preferably up to about 200 times by weight, more preferably up to about 100 times by weight, based on the initial weight of synthetic polymer.

14. The method of claim 11, wherein the cement slurry remains pumpable at wellbore conditions until setting.

15. The method of claim 11, comprising increasing water absorption in the cement slurry compared to the same slurry without the polymer, preferably wherein the water absorption is at least about 1% greater than in the same slurry without the polymer.