APPARATUS FOR DETERMINING OR MONITORING THE FILL LEVEL OF A MEDIUM IN A CONTAINER

• US 20160265959A1
• Filed: 08/28/2014
• Published: 09/15/2016
• Est. Priority Date: 10/31/2013
• Status: Abandoned Application

• Current Assignee: Endress+Hauser SE+Co. KG (Endress+Hauser AG)
• Original Assignee: Endress + Hauser GmbH + Company KG (Endress+Hauser AG)
• Inventors: Blodt, Thomas, Klofer, Peter
• Application Number:
  US15/032,194
• Publication Number:
  US 20160265959A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01F 15/063 using electrical means
• CPC Class Codes: G01F 23/26 by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
• CPC Class Codes: G01F 23/284 Electromagnetic waves

Abstract

An apparatus for determining or monitoring the fill level or a predetermined limit level of a medium in a container, comprising a self excited system comprising an oscillation producing unit for producing electromagnetic waves within a predetermined frequency band; at least one sensor having an electrode, wherein the sensor is arranged at a predetermined angle to the longitudinal axis of the container, wherein the electrode is supplied with the electromagnetic waves, wherein the at least one sensor is arranged relative to the medium in such a manner that the phase of the electromagnetic waves reflected at the interface of the medium changes under the influence of the medium; and a feedback loop, which feeds the electromagnetic waves back to the at least one sensor, whereby the frequency of the self excited system is determined, a frequency detector, which registers the frequency of the electromagnetic waves, and an evaluation unit, which based on the registered frequency ascertains the relative dielectric constant and/or the permeability of the medium dependent on the respective fill level and based on the ascertained relative dielectric constant or the permeability of the medium determines the fill level or the reaching of the predetermined limit level of the medium in the container.

Claims

1-11. -11. (canceled)

12. The apparatus for determining or monitoring fill level or a predetermined limit level of a medium in a container, comprising:

a self excited system, comprising;

an oscillation producing unit for producing electromagnetic waves within a predetermined frequency band;

at least one sensor having an electrode, said at least one sensor is arranged at a predetermined angle to the longitudinal axis of the container, said electrode is supplied with the electromagnetic waves, and said at least one sensor is arranged relative to the medium in such a manner that the phase of the electromagnetic waves reflected at the interface of the medium changes under the influence of the medium;

a feedback loop, which feeds the electromagnetic waves back to said at least one sensor, whereby the frequency of the self excited system is determined;

a frequency detector, which registers the frequency of the electromagnetic waves; and

an evaluation unit, which based on the registered frequency ascertains the relative dielectric constant and/or the permeability of the medium dependent on the respective fill level and based on the ascertained relative dielectric constant or the permeability of the medium determines the fill level or the reaching of the predetermined limit level of the medium in the container.

13. The apparatus as claimed in claim 12, wherein:

said at least one the sensor is composed of an electrode, which is arranged on an insulating material; and

said electrode and said insulating material form a measuring cell.

14. The apparatus as claimed in claim 12, wherein:

said at least one sensor or said measuring cell is arranged with respect to one of;

on the inner wall of the container, on the outer wall of the container and in the medium.

15. The apparatus as claimed in claim 12, wherein:

said evaluation unit calculates the fill level absolutely or relative to the maximum height of the fill level of the container according to the following formulas;

h=[DK_meas−

DK_ATM][DK_M−

DK_ATM],

respectively

H=[DK_meas−

1]/[DK_M−

1]*100%,

wherein DK_meas is the relative dielectric constant measured with said at least one sensor, DK_ATM the relative dielectric constant of the gas phase in the region above the surface of the medium and DK_M the relative dielectric constant of the medium.

16. The apparatus as claimed in claim 12, wherein:

the relative dielectric constant of the medium is predetermined, or wherein a first reference sensor is provided, which is embodied corresponding to said at least one sensor, said first reference sensor is at least temporarily so arranged that it interacts with the medium over the entire longitudinal extension of said electrode;

said frequency detector measures the frequency of said first reference sensor; and

said evaluation unit determines based on the relative dielectric constant measured by said at least one sensor and the predetermined or ascertained from said first reference sensor, relative dielectric constant of the medium, the fill level or the predetermined limit-level of the medium in the container.

17. The apparatus as claimed in claim 12, wherein:

the relative dielectric constant the medium residing in the gas phase is predetermined, or a second reference sensor is provided, which is embodied corresponding to said at least one sensor and/or said first reference sensor;

said electrode of said second reference sensor is oriented essentially perpendicular to said electrode of said at least one sensor;

said second reference sensor is arranged in a region of the container, in which the influencing of the electromagnetic waves coupled onto said electrode of said second reference sensor by the medium located in the gas phase is at least at times constant; and

said evaluation unit determined or monitors, based on the predetermined or ascertained relative dielectric constants, the fill level or the predetermined limit-level of the medium in the container.

18. The apparatus as claimed in claim 12, wherein:

located in the container besides the medium in the gas phase and the medium, whose fill level is to be monitored or determined, is a second medium arranged in a dividing layer;

a third reference sensor is provided, which is embodied corresponding to said at least one sensor or said first reference sensor or said second reference sensor;

the longitudinal extension of said third reference sensor differs from the longitudinal extension of said at least one sensor;

the longitudinal extension of said third reference sensor is so selected that the upper end region always lies above the maximum height of said dividing layer;

said third reference sensor is oriented essentially parallel to said at least one sensor;

the end region of said at least one sensor facing the floor of the container and the end region of said third reference sensor facing the floor of the container lie at least approximately at the same height; and

said evaluation unit ascertains based on the ascertained relative dielectric constants the thickness of the dividing layer.

19. The apparatus as claimed in claim 18, wherein:

said evaluation unit calculates the fill level (h) of the medium in the container according to the following formula;

h=[[L+L/G−

2(1+DK_meas+DK₃)]/[L/G−

DK_meas−

DK₃−

1]−

DK₃]/[DK_M−

1]*100%

and the thickness (t) of said dividing layer according to the following formula;

t=[L+L/G−

2(1+DK_meas+DK₃)]/[L/G−

DK_meas−

DK₃−

1]*100%

wherein;

DK_meas is the relative dielectric constant measured with said at least one sensor, DK₃ the relative dielectric constant measured with said third reference sensor, L the longitudinal extension of said third reference sensor, and G the longitudinal extension of said at least one sensor.

20. The apparatus as claimed in claim 12, wherein:

said at least one sensor has a defined longitudinal extension; and

for the case, in which the maximum fill level of the medium in the container amounts to a multiple of the longitudinal extension of said electrode, respectively of said sensor, a number of sensors are arranged in series one after the other distributed over the maximum fill level on or in the container.

21. The apparatus as claimed in claim 12, wherein:

a plurality of sensors are present with equal longitudinal extension as a tape product;

provided between the individual sensors are predetermined breaking points, so that a length of a right number of sensors can be broken off for the maximum fill level of the medium to be measured or monitored in the container.

22. The apparatus as claimed in claim 12, wherein:

said frequency detector and said evaluation unit are associated with a plurality of sensors and/or reference sensors.