FOLDABLE BRICK WITH ROPE ATTACHMENTS AND DETACHABLE WALL BUILDING SYSTEM

• US 20160281357A1
• Filed: 12/05/2014
• Published: 09/29/2016
• Est. Priority Date: 12/06/2013
• Status: Active Grant

• Current Assignee: Hobi Endüstriyel Ürün Tasarim Uygulama Üretim İthalat İhracat Limited Şirketi
• Original Assignee: Hobi Endüstriyel Ürün Tasarim Uygulama Üretim İthalat İhracat Limited Şirketi
• Inventors: ARIBAS, Adem, ZLER, Mustafa Grag
• Granted Patent: US 9,828,769 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: E04B 1/88 Insulating elements for both heat and sound
• CPC Class Codes: E04B 2/14 Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
• CPC Class Codes: E04B 2/18 by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
• CPC Class Codes: E04B 2/20 by filling material with or without reinforcements in small channels in, or in grooves between, the elements
• CPC Class Codes: E04B 2/40 the walls being characterised by fillings in all cavities in order to form a wall construction
• CPC Class Codes: E04B 2/44 using elements having specially-designed means for stabilising the position; Spacers for cavity walls masonry wall ties E04B1/4178
• CPC Class Codes: E04C 1/00 Building elements of block or other shape for the construction of parts of buildings of relatively thin form E04C2/00; structural elongated elements designed for load-supporting E04C3/00, e.g. columns or pillars E04C3/30; manufacture or material of building bricks, stones, or the like B28, C03, C04; paving elements E01C; general building constructions E04B, e.g. walls E04B2/00, floors E04B5/00, roofs E04B7/00, ceilings E04B9/00; roof coverings E04D; coverings for walls or ceilings E04F13/00; floorings E04F15/00; structural elements specially designed for built-in conduit shafts E04F17/00; elements for buildings for particular purposes E04H7/00; special elements for building ovens or furnaces F24B, F27D
• CPC Class Codes: E04C 1/24 Elements for building-up floors, ceilings, roofs, arches, or beams E04C1/39 - E04C1/42 take precedence; flooring E04F15/00
• CPC Class Codes: E04C 1/40 built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts

Abstract

The invention is about a modular foldable brick that enables architectural elements such as stacked walls, arches, corners, doors, windows and wall niches to be constructed at indoor and outdoor conditions that divides, restricts and secures a certain space; Due to the possibility of folding the storing and carrying of this brick is possible at a minimum weight. The brick is connectable within itself and also attachable to others for constructing architectural elements as wall building systems. The foldable brick provides a foldable brick body that forms the outer walls and an inner wall being formed with three techniques; connecting/fixing (A-B groups)/encircling (C group). All three techniques are related to the forming of the detachable wall building system'"'"'s entity unit foldable and sustainable brick. All these three techniques are used simultaneously.

Claims

1. A demountable wall building system comprising a plurality of foldable bricks, wherein the foldable brick comprising:

an independent foldable brick body that forms the visible outer walls of the foldable brick;

at least four pairs of high-strength diagonal rope connections, forming an internal structure and a main connection of the foldable bricks, which is folded and rolled;

at least two pairs of high resisting pliable string rope connections, forming the internal structure and the main connection of the foldable bricks;

an insulation plate for increasing the insulation property of the foldable bricks, and is fixed into the interior surface;

a wire frame forming the foldable brick by an external encircling process before set up;

a wire frame groove forming the apparent external walls of the foldable brick, which is on the foldable brick body independently separate;

a plurality of tongue beams that help the foldable brick bodies to take the form of a closed box/briquette/block and enables them to be locked upon each other while these units are stacked;

a beam clamp which miters the foldable brick units, locks the foldable bricks that are placed side by side to each other through the plurality of tongue beams and increases the strength by stabilizing/immobilize a third axis of the brick;

a corrugated board padding box which is quite light and has a unique folding technique that increases the load carrying capacity, absorbs the externally applied force, reduces fragility increases durability and strength of the wall building system as well as providing sound and heat control by filling the chambers/air gaps formed inside the foldable brick after the tongues are mounted;

a base that grips the foldable brick and wall building system from inside,

a plurality of fitted demountable decorative caps which enables the exposed the brick edges to be covered after the wall building with the foldable brick is completed.

2. The demountable wall building system according to claim 1, wherein the entire elimination of a plurality of air gaps/chambers formed inside when folded, reducing the unit to the total thickness and volume of the material or materials used for the manufacturing of the foldable brick, reducing the volume of the foldable brick to the between four and eight times percentage of the mounting size.

3. The demountable wall building system according to claim 1, wherein the foldable brick has the ability to be demounted, folded and mounted numerous times.

4. The demountable wall building system according to claim 1, wherein fully recyclable materials and techniques are used in the manufacturing of foldable bricks and a light structure as being made of light material.

5. The demountable wall building system according to claim 1, wherein a desired acoustic comfort level is easily maintained through padding box made of foldable corrugated box without using any chemical or synthetic filling materials, adhesives, mortar or plaster.

6. The demountable wall building system according to claim 1, wherein connection holes that allows the foldable brick bodies to be attached to each other diagonally with a high strength rope to form the front and rear walls by making a simple sailor'"'"'s knot and/or foldable brick bodies are fixed by high pliable string rope on a single line with a staple or screw for constituting front-back wall or constituting the foldable brick unit by restraining with encircling the independent brick front-back wall with tie wires frames are developed in the principle of external encirclement.

7. The demountable wall building system according to claim 1, wherein the foldable brick units are constituted on a single line with four connection ends by high resistant string ropes for constituting the front-back wall.

8. The demountable wall building system according to claim 1 wherein before mounting the pliable string rope to the mounting brick unit body, inserting string rope connection end to the string rope insertion hole which is external side of insulation panel after sticking by curling to the bottom surface of the insulation panel, placing on related places on the internal surfaces of the brick body with insulation panel as a string rope connection kit, constituting the unit brick unit by mounting with staple or screw to the gaps that are montage reference point at the same time, in the string rope insertion hole without beam clamp and solving angulation problem.

9. The demountable wall building system according to claim 1, wherein constituting the unit brick unit with wire frame that encircles the brick bodies externally by means of foldable brick body sitting to the wire frame holes forming exterior surfaces of its.

10. The demountable wall building system according to claim 1, wherein each different part of foldable brick unit is totally detached and in this application the ultimate user can change only the related part of the default foldable brick unit, not necessarily the whole material and the folding principle is valid not only in folding but also separating the whole parts constituting foldable brick.

11. The demountable wall building system according to claim 1, wherein a wire frame groove is formed thoroughly channel as thickness and depth of wire frame and rope, which makes related encirclement of on the exterior surfaces of brick body on the horizontal axis, the internal surfaces of the brick bodies are pushed from inside to outside up to the margin of wire frame by moving away from each other in opposite directions (front and back) while they are corresponding each other, wire frame which of two ends are fixed, connected, sticked or welded is placed from top or bottom to the wire frame grooves by putting on to the front and back brick body, after inserting the tongue beams, which prevent internal direction movement of the brick front/back bodies that are fixed in external direction, constituting unit brick unit with the tongue beams putting on from top to bottom vertically from the beam groove.

12. The demountable wall building system according to claim 1, wherein the demountable wall building system further comprises an insulation plate providing sound, heat and light insulation and whose raw material is varied according to the expectation level and desired.

13. The demountable wall building system according to claim 1, wherein the foldable brick further comprises a pliable string rope interior connection structure, high resistant jacquard string rope or every string ropes that are made of high resistant materials, after passing the related string rope insertion hole then it is fastened with a staple.

14. The demountable wall building system according to claim 1, wherein the demountable wall building system further comprises a single tongue groove at the on the outer edges of the inner surfaces of the foldable brick bodies;

and a pair of beam grooves on the right and left side of the middle line that allow the tongues to be locked upon and the brick it to be formed.

15. The demountable wall building system according to claim 1, wherein the locking the foldable brick modules side by side at the bottom and top of the tongue beams forming the vertical edges of the brick unit;

the beam clamp insertion slots as a part of the upward alignment function;

the finger insertion hole that facilitates the demounting process; and

the upper corner beam clamp insertion slot which is used as the wiring groove.

16. The demountable wall building system according claim 1, wherein the plurality of tongue beam clamping grooves on the outer edges of the beam clamps which lock/fit into the slots located at the bottom and upper edges of the corresponding tongues at a horizontal plane.

17. The demountable wall building system according to claim 1, wherein the beam clamp is used by rotating ninety degrees, perpendicular to the tongue beam in order to increase the activity of the fitting/interlocking.

18. The demountable wall building system according to claim 1, wherein the corrugated board padding box has an entirely unique folding form/technique and is used in the permanent wall structure.

19. The demountable wall building system according to claim 1, wherein 1 unit of depth or short edge value for the edge section, 1 unit of height value and 2 units of width value whilst the tongue beams are fitted into the corresponding grooves;

along with the selection of 1;

1;

1, 1;

1;

3, 1;

1;

4 and 1×

1×

24 ratios.

20. The demountable wall building system according to claim 1, wherein a thickness measurement for the brick body material is between 6-20 mm.

21. The demountable wall building system according to claim 1, wherein a flexible inner connection structure is easily formed by making a simple sailor'"'"'s knot after inserting high strength parachute rope, harpoon rope and/or steel wire type materials through a pair of holes, opened on the brick body.

22. The demountable wall building system according to claim 1, wherein a selection of materials to choose from to manufacture the brick body which may be any resilient material hard or elastic such as baked clay, ceramic, metal, glass, carian, PVC foam sheet (dakota, forex), acrylic, hard or elastic but strong cardboard, laminated MDF, laminated chipboard, plywood, solid wood.

24. A method of mounting the demountable wall building system of claim 1, it comprises the following steps:

turning the foldable brick bodies into a two walled box by simply pulling these units apart from each other;

mounting/fitting the tongues that stretch the movable, flexible, high strength rope connection and/or wire frame holding together related brick bodies with the logic of exterior encircling, tongue beams to be stretched by applying opposite force is mounted/fixed, thereby forming the final brick module;

building the structure in a simple way without requiring any construction workmanship or technique detail only by sliding the male and female parts into each other as in the Lego system, thanks to fitting/interlocking process of the mentioned tongue beams sliding in vertical direction;

providing a quartet interlocking by interlocking tongue beams from bottom to top with beam clamp which is placed in double holes at the middle of both of them and the inner surfaces of two amounts side by side foldable brick bodies placed to right external side of left brick unit, right brick placed to the grooves in left external side;

laying in upward direction, which is in bottom foldable brick unit slipping to the hollow of the bottom of the upward unit and completing the process of bottom to top, the beam groove that are in the same row slipping inside rail condition line formed internal surfaces throughout the all building system;

building wall corners by combining two foldable brick modules, which are formed into box bricks with chambers, at a vertical angle without leaving any space at the overlapping corners,

forming the wall building system of an architectural structure planned to be made by placing completely identical, independent and unconnected box shaped foldable bricks side by side and placing a single foldable brick unit at top onto these bottom brick units and by repeating this steps.

23. (canceled)