COIL ELECTRONIC COMPONENT AND METHOD OF MANUFACTURING THE SAME

• US 20160293316A1
• Filed: 02/08/2016
• Published: 10/06/2016
• Est. Priority Date: 04/01/2015
• Status: Abandoned Application

• Current Assignee: Samsung Electro-Mechanics Co., Ltd. (Samsung Group)
• Original Assignee: Samsung Electro-Mechanics Co., Ltd. (Samsung Group)
• Inventors: PARK, Moon Soo, HAN, Jin Ok, KIM, Tae Young, LEE, Dong Hwan, CHA, Hye Yeon, LEE, Jong Ho
• Application Number:
  US15/017,922
• Publication Number:
  US 20160293316A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01F 17/0013 with stacked layers
• CPC Class Codes: H01F 17/0033 with the coil helically wound around a magnetic core
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 2017/048 with encapsulating core, e.g. made of resin and magnetic powder

Abstract

A coil electronic component includes a magnetic body enclosing a coil part and a magnetic metal plate. The magnetic metal plate is arranged in a direction in which magnetic flux flows within the magnetic body.

Claims

1. A coil electronic component comprising a magnetic body enclosing a coil part and a core part,

wherein the core part comprises a magnetic metal plate arranged in a direction in which magnetic flux flows within the magnetic body.

2. The coil electronic component of claim 1, wherein the magnetic metal plate is disposed in one or more selected from a group consisting of a core part formed inwardly of the coil part and an outer circumferential portion formed outwardly of the coil part.

3. The coil electronic component of claim 2, wherein the magnetic metal plate is disposed parallel to a thickness direction of the coil part.

4. The coil electronic component of claim 1, wherein the magnetic metal plate is disposed in first and second cover parts formed with the coil part disposed therebetween.

5. The coil electronic component of claim 4, wherein the magnetic metal plate is disposed perpendicular to a thickness direction of the coil part.

6. The coil electronic component of claim 1, wherein the magnetic metal plate is alternately stacked with a magnetic metal powder layer containing magnetic metal powder and a thermosetting resin.

7. The coil electronic component of claim 1, wherein a thermosetting resin layer is formed on at least one surface of the magnetic metal plate.

8. The coil electronic component of claim 1, wherein the magnetic metal plate is broken and comprises a plurality of metal pieces.

9. The coil electronic component of claim 8, wherein a thermosetting resin is disposed between the metal pieces adjacent to each other.

10. The coil electronic component of claim 8, wherein the magnetic metal plate is broken in such a manner that the metal pieces adjacent to each other have corresponding shapes.

11. The coil electronic component of claim 1, wherein the coil part has a planar coil shape in which a coil pattern is formed on a single plane.

12. The coil electronic component of claim 6, wherein the metal powder layer contains spherical powder particles and flake powder particles having a flake shape.

13. A method of manufacturing a coil electronic component, the method comprising steps of:

forming a coil part; and

forming a magnetic body enclosing the coil part,

wherein the step of forming the magnetic body includes forming a magnetic metal plate in a direction in which magnetic flux flows within the magnetic body.

14. The method of claim 13, wherein the magnetic metal plate is disposed in one or more selected from a group consisting of a core part formed inwardly of the coil part and an outer circumferential portion formed outwardly of the coil part.

15. The method of claim 14, wherein the magnetic metal plate is disposed parallel to a thickness direction of the coil part.

16. The method of claim 13, further comprising forming a plurality of metal pieces by breaking the magnetic metal plate.

17. The method of claim 16, wherein a thermosetting resin is disposed between the metal pieces adjacent to each other.

18. A coil electronic component comprising:

a substrate;

a through hole penetrating the central portion of the substrate;

a first coil part disposed on a first surface of the substrate;

a second coil part disposed on a second surface of the substrate opposite the first surface of the substrate;

a magnetic body encapsulating the substrate and the first and second coil parts; and

a core part including a plurality of magnetic metal plates and a plurality of metal powder layers disposed alternately with each other, the core part being disposed in a thickness direction of the first and second coil parts.

19. The coil electronic component of claim 18, further comprising a plurality of thermosetting resin layers interposed between adjacent magnetic metal plates and metal powder layers among the plurality of magnetic metal plates and the plurality of magnetic metal powder layers.

20. The coil electronic component of claim 18, wherein the plurality of magnetic metal plates includes broken magnetic metal plates comprising metal pieces and a thermosetting resin.