HEATING DEVICE FOR HEATING LIQUIDS, EVAPORATOR FOR AN ELECTRIC COOKING APPLIANCE AND METHOD FOR OPERATING A HEATING DEVICE

• US 20160316516A1
• Filed: 04/20/2016
• Published: 10/27/2016
• Est. Priority Date: 04/21/2015
• Status: Abandoned Application

• Current Assignee: EGO Elektro-Gerã¤Tebau GmbH (EGO Blanc und Fischer & Company GmbH)
• Original Assignee: EGO Elektro-Gerã¤Tebau GmbH (EGO Blanc und Fischer & Company GmbH)
• Inventors: Schmieder, Manuel, Mandl, Matthias, Eigl, Sebastian, Koebrich, Holger, Muehlnikel, Roland, Tafferner, Michael, Robin, Bernd, Suss, Alfred
• Application Number:
  US15/134,060
• Publication Number:
  US 20160316516A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A47J 2202/00 Devices having temperature indicating means
• CPC Class Codes: A47J 27/004 with integral electrical heating means drinking cups with integral heating means A47J36/2466
• CPC Class Codes: A47J 27/16 heated by steam
• CPC Class Codes: F22B 1/284 with water in reservoirs
• CPC Class Codes: H05B 1/0269 For heating of fluids
• CPC Class Codes: H05B 3/0014 Devices wherein the heating current flows through particular resistances
• CPC Class Codes: H05B 3/06 Heater elements structurally combined with coupling elements or holders

Abstract

A heating device for evaporating liquids for an electric cooking appliance, having a container for the liquid, which container is higher than it is wide, wherein heating elements are distributed over the surface area of the outside of a lateral container wall and a plurality of temperature sensors are provided. There are at least three separate and separately operable heating circuits, wherein each heating circuit has at least one heating element. The plurality of temperature sensors are provided in the form of two types, wherein a first type are discrete components which are mounted on the outside of the container wall, and wherein a second type is fitted in the form of a surface-area coating to the outer face of the container wall.

Claims

1. A heating device for heating liquids or for evaporating liquids for an electric cooking appliance, comprising:

a container for said liquid, said container comprises a height which is greater than its width;

heating elements arranged in a manner distributed over a surface area, on an outer face of a lateral container wall;

at least three separate or separately operable heating circuits on said outer face, wherein each said heating circuit has at least one said heating element;

a plurality of temperature sensors on said outer face; and

the plurality of said temperature sensors is provided in a form of at least two types, wherein at least one temperature sensor of a first type is a discrete component which is mounted on said outer face of said container wall, and wherein at least one said temperature sensor of a second type is fitted in a form of a surface-area coating to said outer face of said container wall.

2. The heating device according to claim 1, wherein said first type of temperature sensors are in a form of SMD components.

3. The heating device according to claim 1, wherein one single temperature sensor of said first type is provided for each said heating circuit, wherein said temperature sensor of said first type is provided in a region of and along a longitudinal axis of said container vertically level with said respective heating circuit.

4. The heating device according to claim 1, wherein a distance between a temperature sensor of said first type and a closest heating element lies between twice and twenty times a thickness of said container wall.

5. The heating device according to claim 1, wherein:

for said temperature sensor of said second type, a dielectric insulation layer is fitted on said outer face of said container wall and said heating elements of a heating circuit are fitted over said dielectric insulation layer;

a covering layer is provided over said heating elements;

a measurement electrode is provided on said covering layer; and

a measuring device is connected both to said measurement electrode and also to said heating elements, and is designed to detect a current flow between said heating elements and said measurement electrode for evaluation as a measure of a change in temperature at said heating circuit or at said container in a region close to said heating circuit.

6. The heating device according to claim 5, wherein said insulation layer is fitted directly on said outer face of said container wall and covers a large portion of said entire surface of said outer face of said container wall.

7. The heating device according to claim 6, wherein said insulation layer comprises a single continuous insulation layer beneath all of said heating elements.

8. The heating device according to claim 5, wherein a further additional insulation layer is fitted on said insulation layer, wherein said heating elements are fitted on said additional insulation layer.

9. The heating device according to claim 5, wherein said measurement electrode and said heating elements run in different layers with at least one of said insulation layer and a covering layer therebetween.

10. The heating device according to claim 9, wherein said measurement electrode is formed over a surface area and substantially covers said heating elements.

11. The heating device according to claim 1, wherein at least one temperature sensor of said second type is provided for each of said heating circuits, wherein said temperature sensor of said second type covers at least 50% of a surface area of said heating elements of said associated heating circuit.

12. The heating device according to claim 1, wherein, in a vertical extent of said container, each said heating circuit is at a distance from said other heating circuits and each said heating circuit covers a vertical region of said outer face of said container wall.

13. The heating device according to claim 12, wherein at least two lowermost vertical regions are of equal height and an uppermost vertical region is at most 20% higher.

14. The heating device according to claim 1, wherein two lowermost of said heating circuits are of identical design with respect to their heating elements, also with respect to an arrangement of at least one of said temperature sensor of said first type and of said second type on said respective heating circuit.

15. The heating device according to claim 1, wherein, in two lowermost heating circuits, said temperature sensor of said first type is arranged in said lower region of said heating circuits, wherein said temperature sensor of said first type of an uppermost heating circuit is arranged in an upper vertical region of said heating circuit.

16. The heating device according to claim 1, wherein:

a distance between an uppermost heating element of an uppermost heating circuit and an adjacent heating element which is situated below it is greater than a distance between said adjacent heating element, which is situated below said uppermost heating element, and a next heating element and said other heating elements of said heating circuit which are situated beneath said heating element in relation to one another; and

said distance corresponds to between 20% and 90% of a width of said heating element.

17. The heating device according to claim 1, wherein said heating elements are in a form of heating conductors in track form, wherein said tracks all run parallel to one another and perpendicular to a longitudinal axis of said container at the same level.

18. The heating device according to claim 1, wherein:

heating elements of at least two different configurations are provided in one said heating circuit; and

said heating elements differ in respect of electrical power, length, width or thickness.

19. The heating device according to claim 18, wherein said heating elements differ only in respect of one of these abovementioned criteria and not in respect of said other abovementioned criteria, wherein said two heating elements of at least two different configurations differ in respect of their width.

20. The heating device according to claim 1, wherein:

said heating elements are in a form of heating conductors in track form and run parallel to one another; and

a plurality of said heating elements form a heating circuit or partial heating circuits which can be actuated separately from one another and are connected parallel to one another.

21. The heating device according to claim 1, wherein:

said heating elements are in the form of heating conductors in track form and run parallel to one another, wherein a plurality of heating elements in a form of tracks are interconnected in series and run in a meandering manner.

22. The heating device according to claim 21, wherein two said heating elements of a common heating circuit form partial heating circuits and have a plurality of heating conductors in track form which run one into the other in a meandering manner.

23. The heating device according to claim 1, wherein an additional heating conductor contact is provided on one said heating element for electrically actuating said heating element or supplying power only to a portion of said heating element in a form of a partial heating circuit between one of two end heating conductor contacts of said heating element and said additional heating conductor contact.

24. An evaporator for an electric cooking appliance having a heating device for heating and evaporating water, wherein said heating device is formed according to claim 1.

25. A method for operating a heating device according to claim 1, wherein said temperature sensors of said first type and of said second type are evaluated in order to establish an event from the following group:

increasing formation of limescale on an inner face of said container wall;

locally limited overheating on said inner face of said container wall;

drop in a filling level of water in said container below a topmost heating circuit; and

reduction in said filling level of water in said container below a topmost heating element of said topmost heating circuit.

26. The method according to claim 25, wherein an electrical resistance of said heating circuits is monitored and evaluated over time in order to identify a formation of limescale over a large surface area of said inner face of said container wall, wherein said evaluation is compared with an evaluation of said temperature sensors of said second type in a form of surface-area temperature detection.

27. The method according to claim 25, wherein values at said temperature sensors of said second type are detected each time an operating cycle begins or at specific time intervals during operation.

28. The method according to claim 27, wherein, in an event of an increase by 0.1% to 3% every 10 minutes to 60 minutes of operation, said formation of limescale on said inner face of said container wall is identified and a corresponding signal is emitted to a user.

29. The method according to claim 25, wherein, in an event of a breakdown of said topmost heating circuit of said heating device or in an event of an impermissible state being established in said topmost heating circuit together with said topmost heating circuit subsequently being switched off, said heating device continues to be operated with said other heating circuits, wherein corresponding information about this state is output to a user.

30. The method according to claim 25, wherein:

a profile of a voltage of said temperature sensor of said second type with respect to a thickness of a layer of limescale on said container is stored in a memory or is calculated using a formula which is derived from a stored curve; and

starting from a measured voltage of said temperature sensor of said second type, said thickness of a layer of limescale on said container is calculated using said formula.