DUAL-FUEL GAS-PELLET BURNER ASSEMBLY

• US 20160327263A1
• Filed: 07/23/2016
• Published: 11/10/2016
• Est. Priority Date: 05/02/2013
• Status: Active Grant

• Current Assignee: Original Pellet Grill Company, LLC
• Original Assignee: Original Pellet Grill Company, LLC
• Inventors: Traeger, Joe
• Granted Patent: US 10,711,995 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A47J 37/0704 with horizontal fire box
• CPC Class Codes: A47J 37/0713 with gas burners
• CPC Class Codes: A47J 37/0786 Accessories
• CPC Class Codes: F23C 1/04 lump and gaseous fuel
• CPC Class Codes: F24C 1/04 simultaneously

Abstract

Embodiments of the inventive concept provide a dual-fuel gas-pellet burner assembly. The dual-fuel gas-pellet burner assembly can include a cooking gas line, a cooking gas igniter, a motor-driven pellet auger, a combustion air channeling section enclosing the motor-driven pellet auger and at least a section of the cooking gas line, and a dual-fuel sectioned combustion chamber including a gas combustion section and a fire pot section. The gas combustion section includes a terminal end of the cooking gas line and the cooking gas igniter disposed therein. The fire pot section includes a terminal end of the motor-driven pellet auger disposed therein. The gas combustion section of the dual-fuel sectioned combustion chamber is partitioned off from the fire pot section by an internal separator wall. A control unit including a digital temperature display, a temperature dial, and a switch can receive a user selection among three different modes of operation.

Claims

1. A dual-fuel gas-pellet burner assembly, comprising:

a cooking gas line;

a cooking gas igniter;

a motor-driven pellet auger;

a combustion air channeling section enclosing the motor-driven pellet auger and at least a section of the cooking gas line; and

a dual-fuel sectioned combustion chamber including a gas combustion section and a fire pot section,

wherein the gas combustion section includes a terminal end of the cooking gas line and the cooking gas igniter disposed therein, and the fire pot section includes a terminal end of the motor-driven pellet auger disposed therein.

2. The dual-fuel gas-pellet burner assembly of claim 1, wherein:

the gas combustion section of the dual-fuel sectioned combustion chamber is partitioned off from the fire pot section by an internal separator wall;

an opening in the internal separator wall connects the gas combustion section of the dual-fuel sectioned combustion chamber to the fire pot section of the dual-fuel sectioned combustion chamber;

the motor-driven pellet auger is configured to deliver fuel pellets to the fire pot section of the dual-fuel sectioned combustion chamber;

the cooking gas igniter disposed in the gas combustion section of the dual-fuel sectioned combustion chamber is an electric igniter that is configured to ignite cooking gas received from the cooking gas line within the gas combustion section that is partitioned off from the fire pot section; and

the opening in the internal separator wall is configured to permit the ignited cooking gas to enter the fire pot section of the of the dual-fuel sectioned combustion chamber to combust the fuel pellets.

3. The dual-fuel gas-pellet burner assembly of claim 2, further comprising:

a control unit including a digital temperature display, a temperature dial, and a switch configured to receive a user selection among three different modes of operation.

4. The dual-fuel gas-pellet burner assembly of claim 3, further comprising:

a gas flame sensor coupled to the cooking gas igniter;

an igniter wire coupled to the gas flame sensor;

an auger motor coupled to the motor-driven pellet auger;

a first control wire coupled to the auger motor;

a combustion air fan coupled to a wall of the combustion air channeling section;

a second control wire coupled to the combustion air fan;

a gas solenoid coupled to the cooking gas line; and

a third control wire coupled to the gas solenoid,

wherein the igniter wire, the first control wire, the second control wire, and the third control wire are coupled to the control unit.

5. The dual-fuel gas-pellet burner assembly of claim 3, wherein:

the switch is configured to receive a first user selection for a pellet plus gas mode of operation in which the cooking gas line is configured to release the cooking gas for combustion while the motor-driven pellet auger is configured to deliver the fuel pellets to the fire pot section to combust the fuel pellets;

the switch is configured to receive a second user selection for a gas only mode of operation in which only the cooking gas line is configured to release the cooking gas for combustion; and

the switch is configured to receive a third user selection for a pellet only mode of operation in which only the motor-driven pellet auger is configured to deliver the fuel pellets to the fire pot section to combust the fuel pellets.

6. The dual-fuel gas-pellet burner assembly of claim 5, wherein:

in the pellet plus gas mode of operation, the cooking gas line and the motor-driven pellet auger are configured to turn off when a predefined temperature threshold is met or exceeded;

in the gas only mode of operation, the cooking gas line is configured to turn off when the predefined temperature threshold is met or exceeded;

in the pellet only mode of operation, the motor-driven pellet auger is configured to turn off when the predefined temperature threshold is met or exceeded; and

the temperature dial is configured to receive the predefined temperature threshold from a user.

7. The dual-fuel gas-pellet burner assembly of claim 5, wherein:

in the pellet plus gas mode of operation, the cooking gas line and the motor-driven pellet auger are configured to turn on when an operating temperature in the fire pot section is less than the predefined temperature threshold;

in the gas only mode of operation, the cooking gas line is configured to turn on when the operating temperature in the fire pot section is less than the predefined temperature threshold; and

in the pellet only mode of operation, the motor-driven pellet auger is configured to turn on when the operating temperature in the fire pot section is less than the predefined temperature threshold.

8. The dual-fuel gas-pellet burner assembly of claim 1, wherein the fire pot section of the dual-fuel sectioned combustion chamber includes one or more combustion air ports through which air that is channeled by the air channeling section enters the fire pot section.

9. The dual-fuel gas-pellet burner assembly of claim 8, further comprising an auger housing enclosing the motor-driven pellet auger, wherein the auger housing includes an open end within the fire pot section of the dual-fuel sectioned combustion chamber, and wherein the auger housing includes one or more air ports through which air that is channeled by the air channeling section enters the auger housing and into the fire pot section of the dual-fuel sectioned combustion chamber.

10. The dual-fuel gas-pellet burner assembly of claim 1, further comprising:

a cooking gas line holder embedded in an external wall of the dual-fuel sectioned combustion chamber and holding the cooking gas line; and

an air inlet within the cooking gas line holder through which air that is channeled by the air channeling section enters the gas combustion section of the dual-fuel sectioned combustion chamber.

11. The dual-fuel gas-pellet burner assembly of claim 10, further comprising a gas line port and a gas solenoid, wherein:

the cooking gas line includes a gas pipe and a gas orifice section;

the cooking gas line holder is configured to receive the gas orifice section;

the gas pipe extends from the gas orifice section along the combustion air channeling section and through the gas line port; and

the gas pipe is coupled to the gas solenoid.

12. The dual-fuel gas-pellet burner assembly of claim 1, further comprising a combustion air fan coupled to a bottom wall of the combustion air channeling section, wherein:

the combustion air fan is configured to force external air into the air channeling section, and into both of the gas combustion section and the fire pot section of the dual-fuel sectioned combustion chamber;

the gas combustion section of the dual-fuel sectioned combustion chamber is configured to receive and mix the air with cooking gas in the gas combustion section of the dual-fuel sectioned combustion chamber;

the cooking gas igniter is configured to ignite the mixture of the air and the cooking gas in the gas combustion section of the dual-fuel sectioned combustion chamber;

the fire pot section of the dual-fuel sectioned combustion chamber is configured to combine the ignited mixture of the air and the cooking gas with wood fuel pellets; and

the ignited mixture of the air and the cooking gas is configured to combust the wood fuel pellets.

13. The dual-fuel gas-pellet burner assembly of claim 1, further comprising a removable access cover plate atop the combustion air channeling section covering and providing access to:

the cooking gas igniter;

an igniter wire;

a section of the cooking gas line adjacent the dual-fuel sectioned combustion chamber; and

a section of the motor-driven pellet auger adjacent the dual-fuel sectioned combustion chamber.

14. A method for operating a dual-fuel gas-pellet burner assembly, the method comprising:

partitioning off a gas combustion section of a dual-fuel sectioned combustion chamber from a fire pot section of the dual-fuel sectioned combustion chamber by an internal separator wall;

connecting the gas combustion section of the dual-fuel sectioned combustion chamber to the fire pot section of the dual-fuel sectioned combustion chamber via an opening in the internal separator wall;

delivering, by a motor-driven pellet auger, fuel pellets to the fire pot section of the dual-fuel sectioned combustion chamber;

igniting, by a cooking gas igniter disposed in the gas combustion section of the dual-fuel sectioned combustion chamber, cooking gas received from a cooking gas line within the gas combustion section that is partitioned off from the fire pot section;

permitting, by the opening in the internal separator wall, the ignited cooking gas to enter the fire pot section of the of the dual-fuel sectioned combustion chamber; and

combusting the fuel pellets by the ignited cooking gas.

15. The method of claim 14, further comprising:

receiving, by a switch of a control unit, a first user selection for a pellet plus gas mode of operation in which the cooking gas line releases the cooking gas for combustion while the motor-driven pellet auger is delivering the fuel pellets to the fire pot section to combust the fuel pellets;

receiving, by the switch of the control unit, a second user selection for a gas only mode of operation in which only the cooking gas line releases the cooking gas for combustion, and the motor-driven pellet auger does not deliver the fuel pellets to the fire pot section; and

receiving, by the switch of the control unit, a third user selection for a pellet only mode of operation in which only the motor-driven pellet auger delivers the fuel pellets to the fire pot section to combust the fuel pellets, and the cooking gas line does not release the cooking gas.

16. The method of claim 15, further comprising:

receiving a predefined temperature threshold from a user;

in the pellet plus gas mode of operation, turning off the cooking gas line and the motor-driven pellet auger when the predefined temperature threshold is met or exceeded;

in the gas only mode of operation, turning off the cooking gas line when the predefined temperature threshold is met or exceeded; and

in the pellet only mode of operation, turning off the motor-driven pellet auger when the predefined temperature threshold is met or exceeded.

17. The method of claim 16, further comprising:

in the pellet plus gas mode of operation, turning on the cooking gas line and the motor-driven pellet auger when an operating temperature in the fire pot section is less than the predefined temperature threshold;

in the gas only mode of operation, turning on the cooking gas line when the operating temperature in the fire pot section is less than the predefined temperature threshold; and

in the pellet only mode of operation, turning on the motor-driven pellet auger when the operating temperature in the fire pot section is less than the predefined temperature threshold.

18. The method claim 14, further comprising:

channeling air through a combustion air channeling section into the fire pot section of the dual-fuel sectioned combustion chamber via one or more combustion air ports in a wall of the fire pot section.

19. The method of claim 18, wherein the fuel pellets are wood fuel pellets, the method further comprising:

forcing, by a combustion air fan coupled to a bottom wall of the combustion air channeling section, external air into the air channeling section, and into both of the gas combustion section and the fire pot section of the dual-fuel sectioned combustion chamber;

receiving and mixing, in the gas combustion section of the dual-fuel sectioned combustion chamber, the air with cooking gas;

igniting, by the cooking gas igniter, the mixture of the air and the cooking gas in the gas combustion section of the dual-fuel sectioned combustion chamber;

combining, by the fire pot section of the dual-fuel sectioned combustion chamber, the ignited mixture of the air and the cooking gas with the wood fuel pellets; and

combusting, by the ignited mixture of the air and the cooking gas, the wood fuel pellets.