HEATING RESISTOR

• US 20160338149A1
• Filed: 05/09/2016
• Published: 11/17/2016
• Est. Priority Date: 05/11/2015
• Status: Abandoned Application

• Current Assignee: BorgWarner Ludwigsburg GmbH (BorgWarner Incorporated)
• Original Assignee: BorgWarner Ludwigsburg GmbH (BorgWarner Incorporated)
• Inventors: Sweeney, Stephen, O'Sullivan, Katherine, Maher, Anthony
• Application Number:
  US15/149,485
• Publication Number:
  US 20160338149A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01C 7/022 mainly consisting of non-metallic substances H01C7/021 takes precedence
• CPC Class Codes: H01C 7/042 mainly consisting of inorganic non-metallic substances H01C7/041 takes precedence
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 2203/02 Heaters using heating elements having a positive temperature coefficient
• CPC Class Codes: H05B 3/141 Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds

Abstract

Disclosed is a heating resistor comprising a body of a ceramic PTC resistor material with at least one face of the body coated by a layer of an NTC material. The combination of a PTC resistor and an NTC resistor limits the inrush current at the beginning of a heating process when the PTC resistor is still cold and therefore has a low electrical resistance. When the resistor is heated, the electrical resistance of the NTC resistor decreases while the electrical resistance of the PTC resistor increases. Thus, the electric current changes less until the PTC resistor reaches its critical temperature where its electrical resistance increases by several orders of magnitude. The lowering of electrical current at the beginning of the heating process is especially advantageous in applications that rely on a limited power supply, for example a car battery.

Claims

1. A heating resistor, comprising:

a body of a ceramic PTC resistor material; and

a layer of NTC material coated on at least one face of the body.

2. The heating resistor according to claim 1, wherein the NTC material is a ceramic NTC material.

3. The heating resistor according to claim 1, wherein the layer is a printed layer.

4. The heating resistor according to claim 1, wherein the body is a disk.

5. The heating resistor according to claim 1, wherein the body is a cuboid.

6. The heating resistor according to claim 1, wherein an intermediate layer is arranged between the body and the NTC layer.

7. The heating resistor according to claim 1, wherein the intermediate layer is a metallic layer.

8. The heating resistor according to claim 1, wherein the at least one face of the body comprises an upper face and a lower face, the layer of the NTC material being deposited on the upper and lower faces.

9. The heating resistor according to claim 1, wherein the layer of NTC material directly contacts the at least one face of the body.