HEATING DEVICE FOR HEATING FLUIDS, AND METHOD FOR OPERATING A HEATING DEVICE OF THIS KIND

• US 20160341419A1
• Filed: 05/17/2016
• Published: 11/24/2016
• Est. Priority Date: 05/18/2015
• Status: Abandoned Application

• Current Assignee: EGO Elektro-Gerã¤Tebau GmbH (EGO Blanc und Fischer & Company GmbH)
• Original Assignee: EGO Elektro-Gerã¤Tebau GmbH (EGO Blanc und Fischer & Company GmbH)
• Inventors: Fluhrer, Henry
• Application Number:
  US15/157,074
• Publication Number:
  US 20160341419A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F22B 1/28 in boilers heated electrically superheating using an electrical heat source independent from heat supply of the steam boiler F22G1/165
• CPC Class Codes: H05B 1/0202 Switches
• CPC Class Codes: H05B 1/0269 For heating of fluids
• CPC Class Codes: H05B 1/0297 Heating of fluids for non specified applications
• CPC Class Codes: H05B 2203/021 Heaters specially adapted for heating liquids
• CPC Class Codes: H05B 3/03 Electrodes
• CPC Class Codes: H05B 3/26 heating conductor mounted on insulating base for transparent areas H05B3/84, H05B3/86

Abstract

A heating device for heating fluids has a flat support with a surface on which heating elements are arranged distributed over the surface area and are divided into one or more heating circuits which can be operated separately from one another. A temperature sensor device is provided with a sensor layer which covers the surface area of the heating elements. At least two sensor electrodes in an electrode layer are fitted onto the sensor layer, the at least two sensor electrodes being electrically disconnected from one another and having finger-like or turn-like sensor electrode sections which run at a distance of less than 2 cm in relation to one another. The width of in each case two sensor electrode sections which are arranged next to one another is less than 2 cm in each case. A control apparatus for evaluating the temperature sensor device is provided.

Claims

1. A heating device for heating fluids, comprising:

a flat support with a surface;

a plurality of heating elements being arranged distributed over said entire surface of said flat support;

said heating elements being divided into one or more heating circuits;

said one or more heating circuits are operable separately from one another;

a temperature sensor device with a sensor layer covering at least a surface area of said heating elements;

at least two sensor electrodes in an electrode layer being fitted onto said sensor layer;

said two sensor electrodes being electrically disconnected from one another and having finger-like or turn-like sensor electrode sections which run at a distance of less than 2 cm in relation to one another;

a width of in each case two said sensor electrode sections being arranged next to one another is less than 2 cm in each case; and

a control apparatus for evaluating said temperature sensor device.

2. The heating device according to claim 1, wherein said sensor electrode sections being arranged next to one another run parallel to one another.

3. The heating device according to claim 2, wherein said sensor electrode sections being arranged next to one another have an identical width.

4. The heating device according to claim 1, wherein:

said temperature sensor device is divided into at least two identification regions; and

each said identification region corresponds to one said heating circuit or is associated with one said heating circuit and is congruent with said heating circuit.

5. The heating device according to claim 1, wherein said sensor electrode sections run in a manner of elongate tracks in a bifilar fashion on said support.

6. The heating device according to claim 1, wherein said sensor electrode sections engage one into another in a comb-like manner or are interleaved one into another in regions overlapping with said heating circuits.

7. The heating device according to claim 6, wherein:

continuous base sections of said sensor electrodes are provided; and

said sensor electrode sections project in a manner of fingers from said continuous base sections.

8. The heating device according to claim 7, wherein said continuous base sections run on surface areas of said heating circuits with respect to opposite end regions and said sensor electrode sections of one said sensor electrode reach said base sections of said other sensor electrode.

9. The heating device according to claim 1, wherein a width of said sensor electrode sections of in each case one said sensor electrode remains the same in a region of one said heating circuit.

10. The heating device according to claim 9, wherein:

a ratio of said widths of said sensor electrode sections of said two sensor electrodes in relation to one another is different between 10% and 500% in a region above at least one said heating circuit;

said heating device comprises three said heating circuits and sensor electrode sections of said two sensor electrodes have an identical width in a region of one said heating circuit; and

said sensor electrode sections of said two sensor electrodes each have a different width in a region of said other two heating circuits.

11. The heating device according to claim 1, wherein each said sensor electrode comprises at least two said sensor electrode sections above each said heating circuit.

12. The heating device according to claim 1, wherein said support is in a form of a tube, and said heating circuits are arranged along a longitudinal axis of said tube separately from one another largely such that said heating circuits surround said support.

13. The heating device according to claim 12, wherein at least a majority of said sensor electrode sections run at a right angle in relation to said longitudinal axis of said tube.

14. A method for operating a heating device according to claim 1, wherein, in order to identify a region of said heating elements with an overtemperature at which a fault current between an electrical conductor and one of said sensor electrodes exceeds a prespecified threshold value, a fault current is measured at each of said two sensor electrodes and, if at least one fault current exceeds a fault current threshold value, an overtemperature is identified and a signal is then output to a user and/or operation of said heating device is changed.

15. The method according to claim 14, wherein two protective circuits with in each case two resistors for protecting an evaluation are arranged in an electrical input circuit of an evaluation for said temperature sensor device.

16. The method according to claim 14, wherein, in said heating device according to claim 10, a location of said overtemperature in a region of one of said heating circuits is identified by comparing a magnitude of said fault currents at said two sensor electrodes, wherein said magnitudes of said fault currents in relation to one another behave similarly to sizes of said surface areas of said sensor electrode sections of said sensor electrodes in a region of said heating circuit.

17. The method according to claim 14, wherein, when an overtemperature is identified, said operation is changed by power being at least reduced or switched off.

18. The method according to claim 17, wherein said operation is changed by said power of said heating circuit in a region where said overtemperature has been identified being at least reduced or switched off.

19. The method according to claim 14, wherein a short-circuit and cable-breakage test is carried out by a high-frequency signal being fed to one of said two sensor electrodes, wherein said signal is read back by means of another of said two sensor electrodes using a control device, wherein, when there is a deviation in signal shape and/or signal level by at least 5%, a fault is identified and a signal is output to a user and/or operation of said heating device is changed.

20. The method according to claim 19, wherein a short-circuit and cable-breakage test is carried out by a high-frequency signal being fed to one of said two sensor electrodes by means of capacitive decoupling by means of a capacitor or the like.

21. The method according to claim 14, wherein a change in operation of said heating device after an overtemperature is identified is at least a reduction in power or a switch-off of said heating circuit in a region in which said overtemperature has been identified.