MODULAR SHELVING SYSTEMS, MAGNETIC ELECTRICAL CONNECTORS, CONDUCTOR ASSEMBLIES, AND MOUNTING INSERTS

• US 20160344135A1
• Filed: 05/22/2015
• Published: 11/24/2016
• Est. Priority Date: 05/22/2015
• Status: Active Grant

• Current Assignee: Sunrise R&D Holdings, LLC
• Original Assignee: Sunrise R&D Holdings, LLC
• Inventors: Grosse, Richard, Hicks, Raymond Lee, Parigoris, Ronald John, Hartman, Benjamin Todd, Gutschow, Wayne Alan, Jahshan, John Henry, Bonner, Brett Bracewell, Jones, Titus Arthur
• Granted Patent: US 9,774,134 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A47F 11/10 Arrangements of light sources
• CPC Class Codes: A47F 5/0018 Display racks with shelves or receptables racks per se A47B; storage devices for warehouses B65G1/02
• CPC Class Codes: A47F 5/0068 Shelf extensions, e.g. fixed on price rail
• CPC Class Codes: A47F 5/0815 Panel constructions with apertures for article supports, e.g. hooks
• CPC Class Codes: A47F 5/0823 Article supports for peg-boards
• CPC Class Codes: A47F 5/103 Display shelving racks with the uprights aligned in only one plane
• CPC Class Codes: F16B 2200/83 Use of a magnetic material
• CPC Class Codes: F21V 33/0012 Furniture hospital beds F21V33/0072
• CPC Class Codes: F21W 2131/301 for furniture
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet
• CPC Class Codes: H01R 13/642 by position or shape of contact members
• CPC Class Codes: H01R 13/74 Means for mounting coupling parts in openings of a panel
• CPC Class Codes: H01R 25/16 Rails or bus-bars provided with a plurality of discrete connecting locations for counterparts
• CPC Class Codes: H01R 33/88 adapted for simultaneous co-operation with two or more identical counterparts

Abstract

Modular shelving systems, magnetic electrical connectors, conductor assemblies, and mounting inserts are disclosed. A modular shelving system includes at least one shelving module, a power module coupled to the at least one shelving module, and a conductor assembly coupled to the at least one shelving module and electrically connected to the power module. The conductor assembly includes a board including a first column of apertures and a second column of apertures, a back plate formed from a ferromagnetic material or from a magnetic material, a first conductor electrically coupled to the power module and positioned between the back plate and the board, and a second conductor electrically coupled to the power module and positioned between the back plate and the board. The first conductor is aligned with the first column of apertures of the board. The second conductor is aligned with the second column of apertures of the board.

Claims

1. A modular shelving system comprising:

at least one shelving module;

a power module coupled to the at least one shelving module;

a conductor assembly coupled to the at least one shelving module and electrically connected to the power module, the conductor assembly comprising;

a board including a first column of apertures and a second column of apertures;

a back plate formed from a ferromagnetic material or from a magnetic material;

a first conductor electrically coupled to the power module and positioned between the back plate and the board, wherein the first conductor is aligned with the first column of apertures of the board; and

a second conductor electrically coupled to the power module and positioned between the back plate and the board, wherein the second conductor is aligned with the second column of apertures of the board.

2. The modular shelving system of claim 1, wherein a diameter of at least one aperture of the first column of apertures is different from a diameter of at least one aperture of the second column of apertures.

3. The modular shelving system of claim 1, further comprising:

a magnetic electrical connector electrically coupled to the conductor assembly, the magnetic electrical connector comprising;

a connector body;

a first conductive terminal coupled to the connector body, the first conductive terminal comprising a first electrical contact surface;

a second conductive terminal coupled to the connector body and spaced apart from the first conductive terminal, the second conductive terminal comprising a second electrical contact surface;

a first magnet disposed between the connector body and the first electrical contact surface; and

a second magnet disposed between the connector body and the second electrical contact surface, wherein;

the first magnet and the second magnet are attracted to the back plate of the conductor assembly, thereby mechanically coupling the magnetic electrical connector to the conductor assembly;

the first conductive terminal is disposed within an aperture of the first column of apertures such that the first conductor is electrically coupled to the first electrical contact surface; and

the second conductive terminal is disposed within an aperture of the second column of apertures such that the second conductor is electrically coupled to the second electrical contact surface.

4. The modular shelving system of claim 3, wherein the at least one shelving module comprises:

a base;

a back plane extending perpendicularly from the base, wherein the conductor assembly is coupled to the back plane;

at least one shelf extending from the back plane; and

at least one powered display unit coupled to the at least one shelf, wherein the at least one powered display unit is electrically coupled to the conductor assembly by the magnetic electrical connector.

5. A magnetic electrical connector comprising:

a connector body;

a first conductive terminal coupled to the connector body, the first conductive terminal comprising a first electrical contact surface;

a second conductive terminal coupled to the connector body and spaced apart from the first conductive terminal, the second conductive terminal comprising a second electrical contact surface;

a first magnet disposed between the connector body and the first electrical contact surface; and

a second magnet disposed between the connector body and the second electrical contact surface.

6. The magnetic electrical connector of claim 5, wherein:

at least one of the first electrical contact surface and the second electrical contact surface includes, or is plated with, a corrosion resistant material; and

at least one of the first electrical contact surface and the second electrical contact surface is coated with a friction reducing coating.

7. The magnetic electrical connector of claim 5, wherein:

the first magnet includes an aperture;

the first conductive terminal extends through the aperture of the first magnet;

the second magnet includes an aperture; and

the second conductive terminal extends through the aperture of the second magnet.

8. The magnetic electrical connector of claim 5, wherein the second electrical contact surface is planar and circular, and wherein the first electrical contact surface is planar and circular.

9. The magnetic electrical connector of claim 8, wherein a diameter of the second electrical contact surface is different from a diameter of the first electrical contact surface.

10. The magnetic electrical connector of claim 5, wherein:

the first conductive terminal terminates at the first electrical contact surface at a first end of the first conductive terminal; and

the second conductive terminal terminates at the second electrical contact surface at a first end of the second conductive terminal.

11. The magnetic electrical connector of claim 10, wherein:

the connector body includes a second terminal aperture extending through a thickness of the connector body;

the second conductive terminal extends through the second terminal aperture;

the connector body includes a first terminal aperture extending through the thickness of the connector body; and

the first conductive terminal extends through the first terminal aperture.

12. The magnetic electrical connector of claim 11, wherein:

a second end of the second conductive terminal includes a second conductor entry aperture; and

a second end of the first conductive terminal includes a first conductor entry aperture.

13. A conductor assembly comprising:

a board including a first column of apertures and a second column of apertures;

a back plate formed from a ferromagnetic material or from a magnetic material;

a first conductor positioned between the back plate and the board, wherein the first conductor is aligned with the first column of apertures of the board; and

a second conductor positioned between the back plate and the board, wherein the second conductor is aligned with the second column of apertures of the board.

14. The conductor assembly of claim 13, further comprising an electrically insulating adhesive positioned between the back plate and at least one of the first conductor and the second conductor, wherein the electrically insulating adhesive secures the back plate to at least one of the first conductor and the second conductor.

15. The conductor assembly of claim 13, wherein a diameter of at least one aperture of the first column of apertures is different from a diameter of at least one aperture of the second column of apertures.

16. A mounting insert comprising:

a top plate;

a first bracket extending perpendicularly from the top plate, the first bracket including a first aperture and a guide aperture;

a set member disposed within the first aperture of the first bracket;

a second bracket; and

a guide member coupled to the second bracket, wherein;

the guide member extends through the guide aperture of the first bracket, thereby coupling the first bracket to the second bracket such that the second bracket extends perpendicularly relative to the top plate; and

when the set member engages a surface of the second bracket and the set member is rotated in a first direction, the set member moves in the direction of the second bracket, thereby moving the second bracket away from the first bracket such that a space between the first bracket and the second bracket is increased.

17. The mounting insert of claim 16, wherein the first aperture is a threaded aperture and the set member is a threaded set member.

18. The mounting insert of claim 16, wherein the guide member is affixed to the second bracket or integrally formed with the second bracket.

19. The mounting insert of claim 16, wherein the top plate further comprises an aperture.

20. The mounting insert of claim 16, wherein the top plate and the first bracket are integrally formed.

21. A modular shelving system comprising:

a first shelving module;

a second shelving module;

an interfacing upright positioned between the first shelving module and the second shelving module, wherein the interfacing upright secures the first shelving module to the second shelving module; and

a power module, wherein the mounting insert of claim 16 is positioned within the interfacing upright, and wherein the power module is secured to the interfacing upright by the mounting insert.

22. The modular shelving system of claim 21, wherein:

the top plate further comprises an aperture;

the mounting insert further comprises a mounting bracket; and

the power module is secured to the modular shelving system by a fastener that extends through the mounting bracket and through the aperture of the top plate, thereby securing the power module to the interfacing upright.