CONTROLLER FOR ELECTRIC MOTOR

• US 20170005603A1
• Filed: 01/06/2015
• Published: 01/05/2017
• Est. Priority Date: 01/10/2014
• Status: Active Grant

• Current Assignee: Daikin Industries Ltd
• Original Assignee: Daikin Industries Ltd
• Inventors: HIBINO, Hiroshi, KITANO, Nobuki
• Granted Patent: US 10,298,158 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H02P 21/00 Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
• CPC Class Codes: H02P 21/18 Estimation of position or speed
• CPC Class Codes: H02P 25/024 controlled by supply frequency
• CPC Class Codes: H02P 29/032 Preventing damage to the motor, e.g. setting individual current limits for different drive conditions
• CPC Class Codes: H02P 6/12 Monitoring commutation; Providing indication of commutation failure
• CPC Class Codes: H02P 8/38 the fault being step-out

Abstract

A feedback amount calculation unit uses a deviation of a current from its command value or a deviation of an air-gap flux from its command value to calculate a feedback amount. A voltage error calculation unit calculates a variation range of a voltage error between a voltage value based on a voltage equation of the electric motor and a voltage command. The presence or absence of step-out of the electric motor is determined by comparison between the variation range of the voltage error and the feedback amount.

Claims

1. A controller for an electric motor, said controller controlling a synchronous motor, said controller comprising:

an electric motor drive unit that applies a voltage based on a voltage command to said synchronous motor;

a feedback amount calculation unit that decides a feedback amount based on a deviation of a current flowing through said synchronous motor from a command value of said current or a deviation of an air-gap flux in said synchronous motor from a command value of said air-gap flux;

a voltage command generation unit that generates said voltage command on the basis of said feedback amount;

a voltage error calculation unit that calculates a range in which an error between a voltage value based on a voltage equation of said synchronous motor and said voltage command varies; and

a determination unit that determines an occurrence of an abnormality in said synchronous motor when said feedback amount deviates from the range in which said error varies.

2. The controller for an electric motor according to claim 1, wherein said error is set on the basis of a variation range decided by at least one of said current, said voltage command, a manufacturing tolerance or a range of guarantee of an operating temperature of said synchronous motor, a manufacturing tolerance or a range of guarantee of an operating temperature of said electric motor drive unit, a manufacturing tolerance or a range of guarantee or an operating temperature of a detector that detects said current or said voltage, or a rotation angle velocity of said synchronous motor.

3. The controller for an electric motor according to claim 1, wherein the range in which said error varies is set on the basis of a variation range decided by at least one of a range in which an error that is parallel in phase with said current varies, a range in which an error that is orthogonal in phase to said current varies, a range in which an error that is orthogonal in phase to a field flux of said synchronous motor varies, or a range in which an error that is parallel in phase with said voltage command varies.

4. The controller for an electric motor according to claim 2, wherein the range in which said error varies is set on the basis of a variation range decided by at least one of a range in which an error that is parallel in phase with said current varies, a range in which an error that is orthogonal in phase to said current varies, a range in which an error that is orthogonal in phase to a field flux of said synchronous motor varies, or a range in which an error that is parallel in phase with said voltage command varies.

5. The controller for an electric motor according to claim 2, wherein the range in which said error varies is set by a maximum value and/or a minimum value of said error in a combination of an upper limit and a lower limit of said variation range, said current, and said voltage command.

6. The controller for an electric motor according to claim 3, wherein the range in which said error varies is set by a maximum value and/or a minimum value of said error in a combination of an upper limit and a lower limit of said variation range, said current, and said voltage command.

7. The controller for an electric motor according to claim 4, wherein the range in which said error varies is set by a maximum value and/or a minimum value of said error in a combination of an upper limit and a lower limit of said variation range, said current and said voltage command.

8. The controller for an electric motor according to claim 1, wherein

the range in which said error varies is further set also on the basis of one term of said voltage equation,

said controller further comprises a feedforward amount calculation unit that decides a feedforward amount based on a term of said voltage equation except for said one term, and

said voltage command generation unit further generates said voltage command also on the basis of said feedforward amount.

9. The controller for an electric motor according to claim 1, further comprising

a feedforward amount calculation unit that decides a feedforward amount based on said voltage equation,

wherein said voltage command generation unit further generates said voltage command also on the basis of said feedforward amount.