MACHINE AND METHOD FOR FILLING CONTAINERS

• US 20170015540A1
• Filed: 07/01/2016
• Published: 01/19/2017
• Est. Priority Date: 07/16/2015
• Status: Active Grant

• Current Assignee: Sidel Participations (Tetra Laval Holdings BV)
• Original Assignee: Sidel Participations (Tetra Laval Holdings BV)
• Inventors: TEGONI, Tommaso, ZONI, Roberto, MALFATTO, Annalisa, ROSSI, Mirko
• Granted Patent: US 10,017,370 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B65C 3/16 by rolling the labels onto cylindrical containers, e.g. bottles
• CPC Class Codes: B65C 3/26 Affixing labels to non-rigid containers, e.g. bottles made of polyethylene, boxes to be inflated by internal air pressure prior to labelling
• CPC Class Codes: B67C 2003/2648 Inflatable gaskets for sealingly engaging bottle necks or bodies
• CPC Class Codes: B67C 3/007 Applications of control, warning or safety devices in filling machinery flow-control B67C3/28
• CPC Class Codes: B67C 3/06 using counterpressure, i.e. filling while the container is under pressure
• CPC Class Codes: B67C 3/10 preliminary filling with inert gases, e.g. carbon dioxide
• CPC Class Codes: B67C 3/225 Means for filling simultaneously, e.g. in a rotary filling apparatus or multiple rows of containers
• CPC Class Codes: B67C 3/242 engaging with bottle necks B67C3/26 takes precedence
• CPC Class Codes: B67C 3/26 Filling-heads; Means for engaging filling-heads with bottle necks

Abstract

A machine for filling containers, each container having a longitudinal axis, the machine comprising: a conveying device; at least one handling unit including a support device configured to receive and retain a container and at least one filling device selectively activated for feeding a pourable product into the container while the at least one handling unit travels along the transfer path; a pressurizing circuit; a decompression circuit; at least one actuating device; and a control unit configured to: control activation and deactivation of the at least one filling device and the at least one actuating device; control connection of the pressurization circuit and the decompression circuit with the container; and simultaneously maintain the at least one actuating device in an active state while the decompression circuit is in communication with the container so as to rotate the container about the longitudinal axis during decompression.

Claims

1. A machine for filling containers, each container having a longitudinal axis, the machine comprising:

a conveying device;

at least one handling unit configured to be fed by the conveying device along a transfer path, the at least one handling unit including a support device configured to receive and retain a container and at least one filling device selectively activated for feeding a pourable product into the container while the at least one handling unit travels along the transfer path;

a pressurizing circuit selectively in communication with the container advancing along the transfer path to feed an operative fluid that is pressurized at a pressure higher than atmospheric pressure into the container;

a decompression circuit selectively in communication with the container advancing along the transfer path to discharge excess pressure with respect to the atmospheric pressure, after completion of the filling of the container with the pourable product;

at least one actuating device selectively switched to an active state to rotate the container about the longitudinal axis while the container is advanced along the transfer path; and

a control unit configured to;

control activation and deactivation of the at least one filling device and the at least one actuating device;

control connection of the pressurization circuit and the decompression circuit with the container; and

simultaneously maintain the at least one actuating device in an active state while the decompression circuit is in communication with the container so as to rotate the container about the longitudinal axis during decompression.

2. The machine as claimed in claim 1, wherein the control unit is configured to maintain the at least one actuating device in the active state while the at least one filling device is activated so as to rotate the container about the longitudinal axis during filling with the pourable product.

3. The machine as claimed in claim 1, wherein the at least one actuating device is controlled by the control unit to decelerate the container during decompression.

4. The machine as claimed in claim 2, wherein the at least one actuating device is controlled by the control unit to maintain, during a first part of the decompression, the same angular speed of the container at the end of the filling, and to decelerate the container during a second part of the decompression.

5. The machine as claimed in claim 1, wherein the conveying device includes a conveyor carousel mounted to rotate about an axis to define the transfer path.

6. The machine as claimed in claim 1, wherein the at least one actuating device includes a motor carried by the conveying device and having an output shaft coupled to the support device so as to cause the rotation of the container about the longitudinal axis.

7. The machine as claimed in claim 1, wherein the at least one filling device includes a filling head for pouring the pourable product into the container.

8. The machine as claimed in claim 7, wherein the at least one filling device includes a hollow supporting element secured to the conveying device, and wherein the filling head is coupled to the hollow supporting element in a rotatable manner about a rotation axis coaxial with the longitudinal axis of the container.

9. The machine as claimed in claim 8, wherein the at least one handling unit includes a shutter engaging the hollow supporting member in an axially displaceable manner, defining with an inner surface of the hollow supporting member a product feeding conduit and including, on an outer surface, a first elastomeric gasket configured to cooperate with a narrow inner section of the inner surface of the hollow supporting member in a closing position of the shutter so as to seal the product feeding conduit.

10. The machine as claimed in claim 9, wherein the filling head has a second elastomeric gasket configured to cooperate with, and to externally seal, a mouth of the container, and wherein the filling head cooperates with an outer surface of the hollow supporting member through a third elastomeric gasket axially interposed between the first and second elastomeric gaskets.

11. The machine as claimed in claim 1, further comprising a labelling unit arranged peripherally with respect to the conveying device and configured to feed labels to the handling unit while the handling unit is advanced along the transfer path by the conveying device and passes by the labelling unit.

12. The machine as claimed in claim 1, wherein the support device includes an arm connected to jaws for gripping a neck of the container.

13. The machine as claimed in claim 1, wherein the control unit is configured to put the pressurizing circuit into communication with the container prior to activating the at least one filling device.

14. A method for filling containers, each container having a longitudinal axis, the method comprising:

advancing at least one handling unit along a transfer path;

feeding a container to the handling unit to be retained and advanced along the transfer path;

filling the container with a pourable product by activating at least one filling device of the handling unit while the handling unit is advanced along the transfer path;

pressurizing the container to a pressure higher than atmospheric pressure while the handling unit is advanced along the transfer path;

performing decompression of the container by discharging excess pressure with respect to the atmospheric pressure while the handling unit is advanced along the transfer path and after completion of the filling of the container with the pourable product; and

rotating the container about the longitudinal axis during decompression.

15. The method as claimed in claim 14, further comprising rotating the container about the longitudinal axis during filling of the container with the pourable product.

16. The method as claimed in claim 14, wherein the container is decelerated during decompression.

17. The method as claimed in claim 16, wherein, during a first part of the decompression, the container is rotated at the same angular speed as at the end of the filling and, during a second part of the decompression, the container is decelerated.

18. The method as claimed in claim 14, wherein pressurizing the container to a pressure higher than the atmospheric pressure, is carried out prior to filling the container with the pourable product.

19. A machine for filling containers, each container having a longitudinal axis, the machine comprising:

a conveying device;

at least one handling unit configured to be fed by the conveying device along a transfer path, the at least one handling unit including a support device configured to receive and retain a container, and at least one filling device selectively activated for feeding a pourable product into the container while the handling unit travels along the transfer path; and

at least one actuating device for rotating the container about the longitudinal axis while the container is advanced along the transfer path and is filled with the pourable product;

wherein the filling device includes a hollow supporting element, secured to the conveying device, and a filling head configured to pour the pourable product into the container and coupled to the hollow supporting element in a rotatable manner about a rotation axis coaxial with the longitudinal axis of the container;

wherein the handling unit further includes a shutter engaging the hollow supporting member in an axially displaceable manner, defining with an inner surface of the hollow supporting member a product feeding conduit and including, on an outer surface, a first elastomeric gasket configured to cooperate with a narrow inner section of the inner surface of the hollow supporting member in a closing position of the shutter so as to seal the product feeding conduit;

wherein the filling head has a second elastomeric gasket configured to cooperate with, and to externally seal, a mouth of the container; and

wherein the filling head cooperates with an outer surface of the hollow supporting member through a third elastomeric gasket axially interposed between the first and second elastomeric gaskets.