Screw

• US 20170016468A1
• Filed: 07/17/2015
• Published: 01/19/2017
• Est. Priority Date: 07/17/2015
• Status: Active Grant

• Current Assignee: Fushang Co., Ltd.
• Original Assignee: Fushang Co., Ltd.
• Inventors: Lin, Jung-Nan
• Granted Patent: US 9,624,961 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F16B 25/0015 the material being a soft organic material, e.g. wood or plastic F16B25/0031 takes precedence
• CPC Class Codes: F16B 25/0042 characterised by the geometry of the thread, the thread being a ridge wrapped around the shaft of the screw
• CPC Class Codes: F16B 25/0063 with a non-threaded portion on the shaft of the screw
• CPC Class Codes: F16B 25/103 by means of a drilling screw-point, i.e. with a cutting and material removing action
• CPC Class Codes: F16B 35/065 with self-countersink-cutting means

Abstract

A screw includes a shank having an insertion tip and a head end which has an upper portion with a cutting portion and a lower portion from which a plurality of anti-screw-out teeth protrude. Each anti-screw-out tooth includes a guide face and a stop face intersecting a circumferential surface of the lower portion for development of a recessed channel. A first thread on the shank includes a plurality of asymmetrical thread convolutions each having a first cutting face facing onto the insertion tip and a second cutting face backing onto the insertion tip. The first cutting face and a horizontal axis form an included angle between 25 and 45 degrees. The second cutting face and the horizontal axis form an included angle between 3 and 23 degrees. The screw is in favor of surface flatness of a to-be-connected plank and pull-out as well as anti-screw-out properties of the screw.

Claims

1. A screw comprising:

a shank including an insertion tip and a head end spaced from the insertion tip along a longitudinal axis, with the shank further including a straight portion between the insertion tip and the head end, with the head end being greater than the straight portion in an outer diameter and including an upper portion and a lower portion which is adjacent to and tapered toward the straight portion, with the upper portion provided with a pointed cutting portion circumferentially designed at a bottom thereof, with a plurality of anti-screw-out teeth protruding from a circumferential surface of the lower portion, with each anti-screw-out tooth including a guide face and a stop face, with an included angle between the guide face and the circumferential surface of the lower portion being between 90 and 180 degrees, with a recessed channel formed between the stop face and the circumferential surface of the lower portion; and

a first thread spirally disposed on the straight portion of the shank and including a plurality of asymmetrical thread convolutions, with each of the asymmetrical thread convolutions having a first cutting face facing onto the insertion tip and a second cutting face backing onto the insertion tip, with an included angle between the first cutting face and a horizontal axis perpendicular to the longitudinal axis being between 25 and 45 degrees, with an included angle between the second cutting face and the horizontal axis being between 3 and 23 degrees.

2. The screw according to claim 1, wherein the circumferential surface of the lower portion is provided with four anti-screw-out teeth spaced from one another at a constant angle, with the guide face of each anti-screw-out tooth curvedly extending outward from the circumferential surface in a tangential manner, with an included angle between the stop face and the circumferential surface of the lower portion being less than 90 degrees.

3. The screw according to claim 2, wherein the included angle between the stop face and the circumferential surface of the lower portion is between 45 and 85 degrees.

4. The screw according to claim 1, wherein the circumferential surface of the lower portion has circular cross-sections and is provided with four anti-screw-out teeth spaced from one another at a constant angle, with the guide face of each anti-screw-out tooth extending outward from the circumferential surface in a tangential manner, with the lower portion having a roughly square cross-section, with an included angle between the stop face and the circumferential surface of the lower portion being greater than 90 degrees.

5. The screw according to claim 1, wherein the straight portion includes a lower section disposed near the insertion tip and an upper section disposed near the head end, with at least one end cutting groove disposed in the lower section of the straight portion, wherein an included angle formed between an extending direction of the end cutting groove and the longitudinal axis is between 3 and 9 degrees.

6. The screw according to claim 5, wherein a second thread is spirally disposed on an outer circumference of the upper section of the straight portion, with the first thread spirally disposed on an outer circumference of the lower section of the straight portion, with a third thread spirally and circumferentially arranged on the lower section of the straight portion, with the third thread being less than the first thread in a thread height, with the third thread including a plurality of asymmetrical thread convolutions each having a lower cutting face facing onto the insertion tip and an upper cutting face backing onto the insertion tip, with an included angle between the lower cutting face and the horizontal axis being between 25 and 45 degrees, with an included angle between the upper cutting face and the horizontal axis being between 3 and 23 degrees.

7. The screw according to claim 1, wherein the straight portion includes a lower section disposed near the insertion tip and an upper section disposed near the head end, with the lower section having roughly triangular transverse cross sections, with the upper section having circular transverse cross sections.

8. The screw according to claim 1, wherein an outer diameter of the upper portion of the head end is greater than an outer diameter of a top end of the lower portion, with a slope provided on an inner side of the cutting portion, with a recess formed between the cutting portion and the circumferential surface of the top end of the lower portion of the head end.

9. The screw according to claim 8, wherein the cutting portion is serrated.

10. The screw according to claim 8, wherein the straight portion includes a lower section disposed near the insertion tip and an upper section disposed near the head end, with each anti-screw-out tooth including an upper end extending into the recess and a lower end extending to the upper section of the straight portion, with the upper end of each anti-screw-out tooth connecting with the slope of the cutting portion or being adjacent to the cutting portion.

11. The screw according to claim 10, wherein the circumferential surface of the lower portion is provided with four anti-screw-out teeth spaced from one another at a constant angle, with at least one end cutting groove disposed in the lower section of the straight portion, wherein an included angle formed between an extending direction of the end cutting groove and the longitudinal axis is between 3 and 9 degrees.

12. The screw according to claim 1, wherein the circumferential surface of the lower portion is provided with four anti-screw-out teeth spaced from one another at a constant angle, with the straight portion including a lower section disposed near the insertion tip and an upper section disposed near the head end, with at least one end cutting groove disposed in the lower section of the straight portion, wherein an included angle formed between an extending direction of the end cutting groove and the longitudinal axis is between 3 and 9 degrees.

13. The screw according to claim 12, wherein the lower section has roughly triangular transverse cross sections, with the upper section having circular transverse cross sections.

14. The screw according to claim 1, wherein the straight portion includes a lower section disposed near the insertion tip and an upper section disposed near the head end, with a second thread spirally disposed on an outer circumference of the upper section of the straight portion, with the first thread spirally disposed on an outer circumference of the lower section of the straight portion, with a non-threaded portion formed between the lower and upper sections of the straight portion, with an upward spiral direction of the second thread being opposite to that of the first thread.

15. The screw according to claim 14, wherein a third thread is spirally and circumferentially arranged on the lower section of the straight portion, with the third thread including a plurality of asymmetrical thread convolutions each having a lower cutting face facing onto the insertion tip and an upper cutting face backing onto the insertion tip, with an included angle between the lower cutting face and the horizontal axis being between 25 and 45 degrees, with an included angle between the upper cutting face and the horizontal axis being between 3 and 23 degrees.