INDUCTION MOTOR

• US 20170025928A1
• Filed: 03/19/2015
• Published: 01/26/2017
• Est. Priority Date: 04/04/2014
• Status: Active Grant

• Current Assignee: Nidec ASI S.p.A. (Nidec Corporation)
• Original Assignee: Nidec ASI S.p.A. (Nidec Corporation)
• Inventors: LUISE, Fabio, PIERI, Stefano, SCALABRIN, Maurizio
• Granted Patent: US 10,177,630 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H02K 5/18 with ribs or fins for improving heat transfer
• CPC Class Codes: H02K 5/207 with openings in the casing specially adapted for ambient air
• CPC Class Codes: H02K 9/06 with fans or impellers driven by the machine shaft
• CPC Class Codes: H02K 9/14 wherein gaseous cooling medium circulates between the machine casing and a surrounding mantle
• CPC Class Codes: H02K 9/16 wherein the cooling medium circulates through ducts or tubes within the casing

Abstract

An induction motor may include a housing, a stator, a rotor, and/or cooling, fins on an outside surface of the housing. The rotor may include inner air ducts configured to allow passage of airflow therethrough The motor may include outer air ducts in fluid communication with the inner air ducts to form an air-circulation circuit. The outer air ducts may be arranged radially outside the cooling fins.

Claims

1. An induction motor comprising:

a housing having an outer surface,

a stator retained within said housing, said stator having a stator cavity extending along a longitudinal direction,

a rotor rotatably arranged within said stator cavity of said stator and configured to rotate relative to said stator around an axis extending along said longitudinal direction,

a plurality of circumferentially spaced cooling fins arranged on said outer surface of the housing, each cooling fin extending along said longitudinal direction and projecting outwardly from said outer surface between a base portion located on said outer surface and a free end located at a fin distance, said fin distance being measured as radial distance between said axis and said free end,

said rotor comprises a plurality of inner air ducts, each inner air duct being configured to allow passage of an airflow therethrough,

said induction motor comprises a plurality of outer air ducts in fluid communication with said plurality of inner air ducts to form an air-circulation circuit,

each outer air duct is arranged adjacent to respective one or more cooling fins and is spaced apart and separated from said respective one or more cooling fins,

each outer air duct extends along said longitudinal direction, parallel to the respective one or more cooling fins, between a first end portion and second end portion, and

wherein each outer air duct is arranged outside said adjacent on or more cooling fins and exhibits a minimum duct distance measured as the minimum radial distance between said axis and said outer air duct, said minimum duct distance being greater than the maximum fin distance of the respective adjacent one or more cooling fins.

2. The induction motor according to claim 1, wherein:

each outer air duct is arranged radially outside the free end of a respective adjacent cooling fin and extends parallel to said adjacent cooling fin, and

said minimum duct distance being greater than the fin distance of said adjacent cooling fin.

3. The induction motor according to claim 1, wherein:

said housing comprises a plurality of first holes and a plurality of second holes formed in said outer surface, and

a plurality of first outer connection ducts and a plurality of second outer connection ducts are provided for connecting the first end portion of each outer air duct with a corresponding first hole, and for connecting the second end portion of each outer air duct with a corresponding second hole.

4. The induction motor according to claim 1,

said housing extends between a drive side and a fan side,

at said fan side, a fan cooling assembly is arranged,

said fan cooling assembly comprises an inner fan and an outer fan

said inner fan is configured to generate an airflow flowing through said plurality of inner air ducts and said plurality of outer air ducts, and

said outer fan is configured to generate and direct an airflow towards said plurality of cooling fins arranged on the outer surface of the housing and towards said plurality of outer air ducts.

5. The induction motor according to claim 4, wherein:

said housing comprises a plurality of first holes and a plurality of second holes formed in said outer surface,

said inner fan comprises an inlet for sucking air and an outlet for discharging air, and

said outlet of the inner fan is positioned in proximity of one of said first and second.

6. The induction motor according to claim 5, wherein:

an inner air guide is positioned between the plurality of inner air ducts and the inner fan to collect and guide the air exiting, the inner air ducts towards the inner fan, and

an inner air guide is positioned between the plurality of inner air ducts and the first holes to collect the air exiting the first holes and guide it towards said plurality of inner air ducts.

7. The induction motor according to claim 1, wherein a casing is arranged outside the plurality of cooling fins and said plurality of outer air ducts so that the cooling fins and the outer air ducts are enclosed between the outer surface of the housing and the casing.

8. The induction motor according to claim 1, wherein:

said rotor is coupled with a drive shaft,

said plurality of inner air ducts comprises one or more groups of circumferentially spaced inner air ducts, and

at least one group of circumferentially spaced inner air ducts is formed in said rotor at a radial position close to said drive shaft.

9. The induction motor according to claim 8, wherein:

said rotor comprises a rotor stack coupled with said drive shaft and a rotor cage coupled with said rotor stack, and

said at least one group of circumferentially spaced inner air ducts formed in said rotor at a radial position close to said drive shaft is formed in said rotor stack.

10. The induction motor according to claim 3, wherein the housing extends between a drive side and a fan side,

wherein at the fan side, a fan cooling assembly is arranged,

wherein the fan cooling assembly comprises an inner fan and an outer fan,

wherein the inner fan comprises an inlet for sucking air and an outlet for discharging air, and

wherein the outlet of the inner fan is positioned in proximity of one of said first and second holes.

11. The induction motor according to claim 10, wherein an inner air guide is positioned between the plurality of inner air ducts and the inner fan to collect and guide the air exiting the inner air ducts towards the inner fan, and

wherein an inner air guide is positioned between the plurality of inner air ducts and the first holes to collect the air exiting the first holes and guide it towards said plurality of inner air ducts.