Fan, Diffuser, and Vacuum Cleaner having the same

• US 20170051755A1
• Filed: 08/18/2016
• Published: 02/23/2017
• Est. Priority Date: 08/19/2015
• Status: Active Grant

• Current Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric SA (Johnson Electric Holdings Limited)
• Inventors: HE, Huan, LIU, Feng, FANG, Chuan Hui, XUE, Feng
• Granted Patent: US 10,598,189 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F04D 17/165 Axial entry and discharge
• CPC Class Codes: F04D 25/08 the working fluid being air, e.g. for ventilation
• CPC Class Codes: F04D 29/056 Bearings
• CPC Class Codes: F04D 29/281 for fans or blowers
• CPC Class Codes: F04D 29/444 Bladed diffusers
• CPC Class Codes: F05D 2250/52 Outlet

Abstract

A fan of a vacuum cleaner includes a motor, an impeller, and a diffuser. The diffuser includes a bottom plate and guide vanes disposed on the bottom plate. The guide vanes are evenly spaced and arranged along a circumferential direction of the bottom plate. Each guide vane extends obliquely from an inner edge to an outer edge of the bottom plate. An outer end of each guide vane extends beyond the outer edge of the bottom plate. Each guide vane is deflected an angle of 30 to 70 degrees with respect to a tangential direction of the bottom plate at the inner end of the guide vane. The outer end of each guide vane is deflected an angle of 35 to 120 degrees along a circumferential direction with respect to the inner end of the guide vane.

Claims

1. A diffuser comprising:

a bottom plate being annular in shape; and

a plurality of guide vanes disposed on the bottom plate, the guide vanes being evenly spaced and arranged along a circumferential direction of the bottom plate, each of the guide vanes extending obliquely from an inner edge to an outer edge of the bottom plate, an outer end of each guide vane extending outward beyond the outer edge of the bottom plate, each guide vane being deflected an angle of 30 to 70 degrees with respect to a tangential direction of the bottom plate at an inner end of the guide vane, the outer end of each guide vane being deflected an angle of 35 to 120 degrees along a circumferential direction with respect to the inner end of the guide vane.

2. The diffuser of claim 1, wherein the inner end of each guide vane is close to the inner edge of the bottom plate.

3. The diffuser of claim 1, wherein a ratio of a length of each guide vane to an arc length of the outer edge of the bottom plate between two adjacent guide vanes is in the range of 1.0 to 2.8.

4. The diffuser of claim 1, wherein the guide vane extends axially and is perpendicular to the bottom plate.

5. The diffuser of claim 1, wherein the number of the guide vanes is in the range of 18 to 35.

6. A fan comprising:

a motor comprising a rotary shaft;

an impeller coupled to the rotary shaft for rotating with the motor; and

a diffuser surrounding the impeller, the diffuser comprising;

a bottom plate being annular in shape; and

a plurality of guide vanes disposed on the bottom plate, the guide vanes being evenly spaced and arranged along a circumferential direction of the bottom plate, each of the guide vanes extending obliquely from an inner edge to an outer edge of the bottom plate, an outer end of each guide vane extending outward beyond the outer edge of the bottom plate, each guide vane being deflected an angle of 30 to 70 degrees with respect to a tangential direction of the bottom plate at an inner end of the guide vane, the outer end of each guide vane being deflected an angle of 35 to 120 degrees along a circumferential direction with respect to the inner end of the guide vane.

7. The fan of claim 6, wherein the impeller comprises a base plate and a plurality of blades formed on the base plate, the base plate is substantially trumpet-shaped, a shaft support extends axially from an inner wall surface of the base plate, the rotary shaft of the motor is pivotably connected with the shaft support, an outer wall surface of the base plate is a concave arc-surface, the blades are formed on the outer wall surface, and an outer end of each of the blades is located at an inside of the outer edge of the base plate in a radial direction.

8. The fan of claim 7, wherein a tangential direction of the outer end of the blade and a tangential direction of a portion of the base plate at the outer end of the blade form therebetween an angle of 40 to 70 degrees.

9. The fan of claim 6, wherein a ratio of an inner diameter of the bottom plate to an outer diameter of the impeller is in the range of 1.05 to 1.40.

10. The fan of claim 6, wherein the impeller comprises a plurality of blades, an outer end of the blade is inclined with respect to a plane perpendicular to the axial direction of the blade by an angle in the range of 65 to 90 degrees.

11. The fan of claim 6, wherein the impeller comprises a plurality of blades, an outer end of the blade is deflected an angle with respect to an inner end of the blade, and a direction of deflection of the outer end of the blade with respect to the inner end of the blade is opposite to a direction of deflection of the outer end of the guide vane of the diffuser with respect to the inner end of the guide vane.

12. The fan of claim 6, wherein the impeller comprises a plurality of blades, the fan further comprises an outer housing in which the motor, impeller and diffuser are received, the outer housing forms an air suction port at one end thereof and air outlet ports at another end thereof, the impeller and diffuser are disposed at the air suction port, and the blades of the impeller and an inner surface of the air suction port form therebetween a gap not greater than 0.5 mm.

13. The fan of claim 6, wherein the motor is a single phase direct current brushless motor and has a rotation speed greater than 120 krpm.

14. The fan of claim 6, wherein the inner end of each guide vane is close to the inner edge of the bottom plate.

15. The fan of claim 6, wherein a ratio of a length of each guide vane to an arc length of the outer edge of the bottom plate between two adjacent guide vanes is in the range of 1.0 to 2.8.

16. The fan of claim 6, wherein the guide vane extends axially and is perpendicular to the bottom plate.

17. The fan of claim 6, wherein the number of the guide vanes is in the range of 18 to 35.

18. A vacuum cleaner comprising a fan, the fan comprising:

a motor comprising a rotary shaft;

an impeller coupled to the rotary shaft for rotating with the motor; and

a diffuser surrounding the impeller, the diffuser comprising;

a bottom plate being annular in shape; and

a plurality of guide vanes disposed on the bottom plate, the guide vanes being evenly spaced and arranged along a circumferential direction of the bottom plate, each of the guide vanes extending obliquely from an inner edge to an outer edge of the bottom plate, an outer end of each guide vane extending outward beyond the outer edge of the bottom plate, each guide vane being deflected an angle of 30 to 70 degrees with respect to a tangential direction of the bottom plate at an inner end of the guide vane, the outer end of each guide vane being deflected an angle of 35 to 120 degrees along a circumferential direction with respect to the inner end of the guide vane.

19. The vacuum cleaner of claim 18, wherein the impeller comprises a base plate and a plurality of blades formed on the base plate, the base plate is substantially trumpet-shaped, a shaft support extends axially from an inner wall surface of the base, the rotary shaft of the motor is pivotably connected with the shaft support, an outer wall surface of the base plate is a concave arc-surface, the blades are formed on the outer wall surface, and an outer end of each of the blades is located at an inside of the outer edge of the base plate in a radial direction.

20. The vacuum cleaner of claim 18, wherein a ratio of a length of each guide vane to an arc length of the outer edge of the bottom plate between two adjacent guide vanes is in the range of 1.0 to 2.8.