LITHIUM METAL BATTERY

• US 20170062829A1
• Filed: 08/08/2016
• Published: 03/02/2017
• Est. Priority Date: 08/31/2015
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd., Samsung SDI Company Limited
• Original Assignee: Samsung Electronics Co. Ltd., Samsung SDI Company Limited
• Inventors: Ryu, Saebom, Lee, Yonggun, Park, Joungwon, SUGIMOTO, Toshinori
• Granted Patent: US 10,483,547 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/0568 characterised by the solutes
• CPC Class Codes: H01M 10/0569 characterised by the solvents
• CPC Class Codes: H01M 2004/027 Negative electrodes
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 4/0402 Methods of deposition of the material
• CPC Class Codes: H01M 4/134 Electrodes based on metals, Si or alloys
• CPC Class Codes: H01M 4/366 as layered products
• CPC Class Codes: H01M 4/382 Lithium H01M4/405 takes precedence
• CPC Class Codes: H01M 4/62 Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
• CPC Class Codes: H01M 4/628 Inhibitors, e.g. gassing inhibitors, corrosion inhibitors
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A lithium metal battery including: a lithium metal anode; a protective layer disposed on the lithium metal anode, the protective layer including: a polymer and at least one selected from a metal salt including a Group 1 and Group 2 element and a nitrogen-containing additive; a cathode; and a liquid electrolyte disposed between the protective layer and the cathode, the liquid electrolyte including an organic solvent, wherein the at least one selected from metal salt and a nitrogen-containing additive comprising a Group 1 element or Group 2 element is insoluble in the organic solvent of the liquid electrolyte.

Claims

1. A lithium metal battery comprising:

a lithium metal anode;

a protective layer disposed on the lithium metal anode, the protective layer comprising;

i) a polymer and ii) at least one selected from a metal salt comprising a Group 1 or a Group 2 element and a nitrogen-containing additive;

a cathode; and

a liquid electrolyte disposed between the protective layer and the cathode, the liquid electrolyte comprising an organic solvent,

wherein the at least one selected from metal salt and a nitrogen-containing additive comprising a Group 1 element or Group 2 element is insoluble in the organic solvent of the liquid electrolyte.

2. The lithium metal battery of claim 1, wherein the metal salt comprises at least one selected from Cs, Rb, K, Ba, Sr, Ca, Na, and Mg.

3. The lithium metal battery of claim 1, wherein the metal salt is at least one selected from Cs(bis(trifluoromethylsulfonyl)imide), CsNO₃, CsPF₆, Cs(bis(fluorosulfonyl)imide), CsAsF₆, CsClO₄, CsBF₄, Rb(bis(trifluoromethylsulfonyl)imide), RbNO₃, RbPF₆, Rb(bis(fluorosulfonyl)imide), RbAsF₆, RbClO₄, RbBF₄, K(bis(trifluoromethylsulfonyl)imide), KNO₃, KPF₆, K(bis(fluorosulfonyl)imide), KAsF₆, KClO₄, KBF₄, Na(bis(trifluoromethylsulfonyl)imide), NaNO₃, NaPF₆, Na(bis(fluorosulfonyl)imide), NaAsF₆, NaClO₄, NaBF₄, Ba(bis(trifluoromethylsulfonyl)imide)₂, Ba(NO₃)₂, Ba(PF₆)₂, Ba(bis(fluorosulfonyl)imide)₂, Ba(AsF₆)₂, Ba(ClO₄)₂, Ba(BF₄)₂, Sr(bis(trifluoromethylsulfonyl)imide)₂, Sr(NO₃)₂, Sr(PF₆)₂, Sr(bis(fluorosulfonyl)imide)₂, Sr(AsF₆)₂, Sr(ClO₄)₂, Sr(BF₄)₂, Ca(bis(trifluoromethylsulfonyl)imide)₂, Ca(NO₃)₂, Ca(PF₆)₂, Ca(bis(fluorosulfonyl)imide)₂, Ca(AsF₆)₂, Ca(ClO₄)₂, Ca(BF₄)₂, Mg(bis(trifluoromethylsulfonyl)imide)₂, Mg(NO₃)₂, Mg(PF₆)₂, Mg(bis(fluorosulfonyl)imide)₂, Mg(AsF₆)₂, Mg(ClO₄)₂, and Mg(BF₄)₂.

4. The lithium metal battery of claim 1, wherein the nitrogen-containing additive is at least one selected from an inorganic nitrate, an organic nitrate, an inorganic nitrite, an organic nitrite, an organic nitro compound, an organic nitroso compound, an N—

O compound, and lithium nitride.

5. The lithium metal battery of claim 4, wherein the inorganic nitrate is at least one selected from lithium nitrate, potassium nitrate, cesium nitrate, barium nitrate, and ammonium nitrate,

the organic nitrate is at least one selected from a C1 to C20 dialkyl imidazolium nitrate, guanidine nitrate, ethyl nitrate, propyl nitrate, butyl nitrate, pentyl nitrate, and octyl nitrate,

the organic nitrite is at least one selected from ethyl nitrite, propyl nitrite, butyl nitrite, pentyl nitrite, and octyl nitrite,

the organic nitro compound is at least one selected from nitromethane, nitropropane, nitrobutane, nitrobenzene, dinitrobenzene, nitrotoluene, dinitrotoluene, and nitropyridine, and

the N—

O compound is at least one selected from pyridine N-oxide, C1 to C20 alkylpyridine N-oxide, and tetramethyl piperidine N-oxyl.

6. The lithium metal battery of claim 1, wherein an amount of the metal salt and the nitrogen-containing additive in the protective layer is from about 0.1 part to about 100 parts by weight, based on 100 parts by weight of the polymer.

7. The lithium metal battery of claim 1,

wherein the protective layer comprises the metal salt and the nitrogen-containing additive,

wherein an amount of the metal salt is from about 0.01 part to about 99.99 parts by weight, based on 100 parts by weight of the polymer, and

wherein an amount of the nitrogen-containing additive is from about 0.01 part to about 99.99 parts by weight, based on 100 parts by weight of the polymer.

8. The lithium metal battery of claim 1,

wherein the protective layer comprises the metal salt and the nitrogen-containing additive, and

wherein a mixed weight ratio of the metal salt to the nitrogen-containing additive is from about 1:

9 to about 9;

1.

9. The lithium metal battery of claim 1, wherein the polymer is at least one copolymer selected from a homopolymer, a block copolymer, and a graft copolymer.

10. The lithium metal battery of claim 9, wherein the homopolymer is at least one selected from polyvinyl alcohol, polymethylmethacrylate, polymethylacrylate, polyethylmethacrylate, polyethylacrylate, polypropylmethacrylate, polypropylacrylate, polybutylacrylate, polybutylmethacrylate, polypentylmethacrylate, polypentylacrylate, polycyclohexylmethacrylate, polycyclohexylacrylate, polyhexylmethacrylate, polyhexylacrylate, poly(glycidylacrylate), polyglycidylmethacrylate, and polyvinylidene fluoride.

11. The lithium metal battery of claim 1, wherein the polymer is a block copolymer comprising a first polymer block and a second polymer block,

wherein the first polymer block comprises at least one selected from polystyrene, hydrogenated polystyrene, polymethacrylate, poly(methyl methacrylate), polyvinylpyridine, polyvinyl cyclohexane, polyimide, polyamide, polyethylene, polybutylene, polypropylene, poly(4-methyl 1-pentene), poly(butylene terephthalate), poly(isobutyl methacrylate), poly(ethylene terephthalate), polydimethylsiloxane, polyvinylidene fluoride, polymaleic acid, poly(maleic anhydride), polymethacrylic acid, poly(tert-butyl vinyl ether), poly(cyclohexyl methacrylate), poly(cyclohexyl vinyl ether), and polydivinylbenzene;

or a polymer comprising at least two repeating units of these polymers, and

wherein the second polymer block is at least one selected from polyethylene oxide, polypropylene oxide, polymethylmethacrylate, polyethylmethacrylate, polydimethylsiloxane, polyacrylic acid, polymethacrylic acid, polymethylacrylate, polyethylacrylate, poly-2-ethylhexyl acrylate, polybutyl methacrylate, poly-2-ethylhexylmethacrylate, poly(decyl acrylate), polyethylene vinyl acetate, polyimide, polyamine, polyamide, poly(C1 to C20 alkyl carbonate), polynitrile, polyphosphazine, polyolefin, polydiene, polyisoprene, polybutadiene, polychloroprene, polyisobutylene, polyurethane, polyethylene, polybutylene, and polypropylene.

12. The lithium metal battery of claim 1, wherein the lithium metal battery further comprises an ion-conductive thin film disposed between the lithium metal anode and the protective layer.

13. The lithium metal battery of claim 1, wherein an amount of the at least one of a metal salt and a nitrogen-containing additive in the protective layer increases in a direction from the liquid electrolyte towards the lithium metal anode.

14. The lithium metal battery of claim 1, wherein the protective layer further comprises at least one selected from an inorganic particle, an ionic liquid, a polymer ionic liquid, and an oligomer.

15. The lithium metal battery of claim 14, wherein the inorganic particle comprises at least one selected from SiO₂, TiO₂, ZnO, Al₂O₃, BaTiO₃, a cage-structured silsesquioxane, and a metal-organic framework.

16. The lithium metal battery of claim 14, wherein an amount of the inorganic particle is from about 1 part to about 40 parts by weight, based on 100 parts by weight of the polymer.

17. The lithium metal battery of claim 14, wherein the ionic liquid is at least one compound each comprising:

i) a cation selected from an ammonium cation, a pyrrolidinium cation, a pyridinium cation, a pyrimidinium cation, an imidazolium cation, a piperidinium cation, a pyrazolium cation, an oxazolium cation, a pyridazinium cation, a phosphonium cation, a sulfonium cation, and a triazolium cation; and

ii) an anion selected from BF₄⁻

, PF₆⁻

, AsF₆⁻

, SbF₆⁻

, AlCl₄⁻

, HSO₄⁻

, ClO₄⁻

, CH₃SO₃⁻

, CF₃CO₂⁻

, Cl⁻

, Br⁻

, I⁻

, SO₄²⁻

, PF₆⁻

, CF₃SO₃⁻

, (FSO₂)₂N⁻

, (C₂F₅SO₂)₂N⁻

, (C₂F₅SO₂)(CF₃SO₂)N⁻

, and (CF₃SO₂)₂N⁻

.

18. The lithium metal battery of claim 1,

wherein the liquid electrolyte comprises a lithium salt and an organic solvent, and

wherein the organic solvent comprises at least one selected from ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethylmethyl carbonate, fluoroethylene carbonate, 1,2-dimethoxy ethane, 1,2-diethoxyethane, dimethylene glycol dimethyl ether, trimethylene glycol dimethyl ether, triethylene glycol dimethylether, tetraethylene glycol dimethyl ether, polyethylene glycol dimethyl ether, succinonitrile, sulfolane, dimethyl sulfone, ethyl methyl sulfone, diethyl sulfone, adiponitrile, and 1,1,2,2-tetrafluoroethyl 2,2,3,3-tetrafluoropropyl ether.

19. The lithium metal battery of claim 1, wherein the protective layer has a thickness of about 1 micrometer to about 20 micrometers.

20. The lithium metal battery of claim 1,

wherein the nitrogen-containing additive is at least one selected from LiNO₃ and Li₃N, and

wherein the metal salt is at least one selected from cesium bis(trifluoromethylsulfonyl)imide, CsNO₃, CsPF₆, CsFSI⁻

, CsAsF₆, CsClO₄, and CsBF₄.

21. The lithium metal battery of claim 1, wherein the lithium metal battery further comprises at least one selected from a separator, a solid electrolyte, a gel electrolyte, and a polymer ionic liquid.

22. A method of protecting the lithium metal anode as defined in claim 1, comprising:

combining the at least one selected from a metal salt comprising a Group 1 or a Group 2 element and a nitrogen-containing additive with the organic solvent to obtain a protective layer-forming composition;

applying the protective layer-forming composition to a lithium metal anode; and

drying the applied protective layer-forming composition to form a protective layer.

23. A protective layer prepared according to the method of claim 22.