Arris Protection Joint

• US 20170081805A1
• Filed: 05/11/2015
• Published: 03/23/2017
• Est. Priority Date: 05/12/2014
• Status: Active Grant

• Current Assignee: Permaban Limited
• Original Assignee: Permaban Limited
• Inventors: Keen, Andrew
• Granted Patent: US 10,094,075 B2
• Time in Patent Office: Days
• CPC Class Codes: E01C 11/106 Joints with only prefabricated packing; Packings therefor
• CPC Class Codes: E01C 11/14 Dowel assembly ; Design or construction of reinforcements in the area of joints coupling devices for prefabricated units E01C5/005; combined with characteristic packings E01C11/08 - E01C11/12; removable holders E01C23/045
• CPC Class Codes: E04B 5/32 Floor structures wholly cast in situ with or without form units or reinforcements
• CPC Class Codes: E04G 23/0288 Repairing or restoring floor slabs floors E04B5/00

Abstract

The joint comprises a pair (12, 14) of complementary engineering grade polymer injection mouldings. Each moulding is comprised of generally equal length oblique webs (15), set at 60° to a mid-plane (16) of the assembled joint, shorter, inner webs (17) and a longer, outer webs (18). Centrally of each outer web (18) is an aperture (21) and centrally of each inner web is a pin (22) with a step (23) and a pointed head (24). The heads of one moulding clip into the apertures of the other whilst the steps determine their separation gap (25). The trapezium wave shape of the joint provides re-entrants (31) from the plane of the outer webs (18) towards that of the inner webs. Outwards of the re-entrants extend anchoring formations (33). Behind each re-entrant these formations are joined by a tab (34).

Claims

1-27. -27. (canceled)

28. An arris protection joint for edging the arrises of cured material pourable on opposite sides of the joint prior to curing, the joint comprising:

an opposed pair of elongate arris members for edging the cured material, the arris members being;

complementarily formed along their length with a wave shape, with each member extending across a mid-plane of the joint from one side to the other and back again at successive positions along the joint, whereby on pouring of the curable material it is formed into inter-digitated fingers edged by the arris members and extending through the depth of the material, corresponding to the width of the arris members, and the arris members having;

means for anchoring them in the respective repair material on opposite sides of the joint and

adaptations enabling their support in the cavity with their top at least substantially flush with the concrete slabs and

the arris members are of moulded polymeric material and

the arris members have integrally moulded spacers for holding them at a separation from each other and

supports complementary with the adaptations of the arris members for their support in the cavity.

29. An arris protection joint according to claim 28, wherein the wave form is regular and each arris member'"'"'s extent across the mid-plane is regular.

30. An arris protection joint according to claim 28, wherein the arris members spacers for holding them at a separation which is small in comparison the extent of the wave form, preferably less than 10 mm and typically approximately 5 mm.

31. An arris protection joint according to claim 30, including a filler between top-in-use edges of the arris members.

32. An arris protection joint according to claim 30, wherein the spacers preferably having complementary clips for holding the arris members together prior to use.

33. An arris protection joint according to claim 28, wherein the wave form is constant across the width of the arris members, providing in use interdigitated fingers of cured material having a constant depth, or the wave form varies across the width of the arris members, providing a varying form to the interdigitated fingers.

34. An arris protection joint according to claim 28, wherein the arris members are injection moulded with a length between 1 and 1.5 metres and preferably between 1.1 and 1.3 metres, and/or the arris members are moulded of filled polymer, preferably glass filled nylon.

35. An arris protection joint according to claim 28, wherein the anchoring means comprises an elongate formation extending between peaks of the wave form on the cured material side of the arris members.

36. An arris protection joint according to claim 28, wherein the anchoring means comprises individual formations at least partially bridging neighbouring peaks of the wave form on the cured material side of the arris members and extending further from the arris members between the peaks.

37. An arris protection joint according to claim 28, wherein the anchoring means comprises individual formations extending from and connecting intermediate portions of the wave form.

38. An arris protection joint according to claim 36, wherein the anchoring formations are similarly shaped to the wave form.

39. An arris protection joint according to claim 38, wherein the arris members and the anchoring formations jointly are generally hexagonal in plan view.

40. An arris protection joint according to claim 35, wherein the anchoring means of each arris member comprises formations at two levels:

a. U-shaped formations, preferably open-top, extending out from the arris member at an upper level and

b. an elongate anchor strip spaced from the arris member at a lower level and connected thereto by fingers.

41. An arris protection joint according to claim 35, wherein the anchoring formations have the support adaptations.

42. An arris protection joint according to claim 41, wherein:

a. the support adaptations are apertures in the anchoring formations and

b. the adjustable supports are threaded members, preferably bolts with pairs of nuts, engaged with the apertures, or

c. the support adaptations are threaded apertures in the anchoring formations and

d. the adjustable supports are threaded members, preferably bolts, engaged with the apertures, or

e. the support adaptations are apertures, preferably threaded, in the anchoring formations and

f. the adjustable supports are feet fastenable to the formations as by bolting or clipping and having distal end apertures, whereby they can be adjustably held by means of a fixture such as a screw, or

g. the support adaptations are apertures in the anchoring formations and

h. the adjustable supports are of lazy-Z shape, adapted to be secured to the anchoring means at one end and held by means of a fixture such as a screw, or

i. the support adaptations are clip receptacles and

j. the adjustable supports are steel pins engageable with clips themselves engageable with adaptations of the anchoring means and preferably wherein the clips are of steel and sufficiently long to allow their welding in situ to the pins without damaging the function of the support adaptations.

43. An arris protection joint according to claim 28, wherein the arris protection members have complementary end formations and clips to hold lengths of joint together at the complementary end formations.

44. An arris protection joint according to claim 28, including at least one dowel extending transversely at dowel apertures through the arris members for maintaining the cured material on either side of the joint level in use, the dowel preferably having a sleeve over one of its ends extending from the arris members.

45. An arris protection joint according to claim 44, wherein the or each dowel passes through the arris members with a sliding fit in the depth direction, laterally of the length of the arris members, and/or the or each dowel passes through the aperture in one of the arris members with a sliding fit with the dowel in the longitudinal direction of the arris members and the dowel aperture in other arris member allows movement of the dowel in the longitudinal direction.

46. An arris protection joint according to claim 44, wherein the or each dowel is slidingly engaged with the anchoring means to one side of the arris members in the direction of the dowel transversely of the arris members, the engagement being on the side of the arris members opposite from the dowel sleeve where provided, the engagement means preferably being clips integrally moulded with the anchoring means.

47. An arris protection joint according to claim 28, including a support strip to be arranged beneath the opposed pair of arris members for providing an even underside to the interdigitated fingers whereby those on one side of the joint are able to move with respect to those on the other side.