MAGNETIC SURFACE CONTACTS

• US 20170093087A1
• Filed: 06/13/2016
• Published: 03/30/2017
• Est. Priority Date: 09/30/2015
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Esmaeili, Hani, Golko, Albert J., Kashani, Mani Razaghi, Jol, Eric S., Kamei, Ibuki, Wagman, Daniel C., Amini, Mahmoud R.
• Granted Patent: US 9,941,627 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01R 11/30 End pieces held in contact by a magnet
• CPC Class Codes: H01R 12/61 connecting to flexible printed circuits, flat or ribbon cables or like structures
• CPC Class Codes: H01R 13/193 Means for increasing contact pressure at the end of engagement of coupling part , e.g. zero insertion force or no friction
• CPC Class Codes: H01R 13/22 Contacts for co-operating by abutting
• CPC Class Codes: H01R 13/24 resilient; resiliently-mounted
• CPC Class Codes: H01R 13/5213 Covers
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet

Abstract

This application relates to magnetically actuated electrical connectors. The electrical connectors includes movable magnetic elements that move in response to an externally applied magnetic field. In some embodiments, the electrical connectors includes recessed contacts that move from a recessed position to an engaged position in response to an externally applied magnetic field associated with an electronic device to which the connector is designed to be coupled. In some embodiments, the external magnetic field has a particular polarity pattern configured to draw contacts associated with a matching polarity pattern out of the recessed position.

Claims

1. A magnetically actuated connector, comprising:

a floating contact having an exterior portion formed of electrically conductive material and an interior portion including a magnet; and

a flexible circuit including a flexible attachment feature, the flexible attachment feature being electrically coupled to the floating contact and being configured to accommodate movement of the floating contact between a first position and a second position.

2. The magnetically actuated connector as recited in claim 1, wherein the magnetically actuated connector includes multiple floating contacts and the flexible circuit includes multiple flexible attachment features.

3. The magnetically actuated connector as recited in claim 2, further comprising circuitry configured to receive a ground signal through a first floating contact, power through a second floating contact and data through a third floating contact.

4. The magnetically actuated connector as recited in claim 2, further comprising a protective cover formed from electrically insulating material, the protective cover defining channels that extend through the protective cover.

5. The magnetically actuated connector as recited in claim 4, wherein interior surfaces of the protective cover that define the channels guide the floating contacts between the first and second positions.

6. The magnetically actuated connector as recited in claim 4, wherein in the first position the floating contacts are recessed below an exterior surface defined by the protective cover and in the second position the floating contacts are substantially flush with the exterior surface of the protective cover.

7. The magnetically actuated connector as recited in claim 1, wherein the exterior portion of the floating contact comprises:

an electrically conductive shell defining an opening; and

a magnetic shunt covering the opening and cooperating with the electrically conductive shell to define the interior portion.

8. The magnetically actuated connector as recited in claim 7, wherein the magnetic shunt redirects a portion of a magnetic field emitted by the magnet towards an exterior surface of an accessory device associated with the magnetically actuated connector.

9. The magnetically actuated connector as recited in claim 1, wherein the flexible attachment feature comprises an inner ring and an out.

10. The magnetically actuated connector as recited in claim 1, wherein the floating contact is soldered to a first side of the flexible circuit, the first side being opposite a second side and wherein the magnetically actuated connector further comprises a magnetically attractable substrate coupled with the second side of the flexible circuit.

11. The magnetically actuated connector as recited in claim 10, wherein a magnetic force between the magnet and the magnetically attractable substrate moves the floating contact from the second position to the first position when an externally applied magnetic field is removed.

12. The magnetically actuated connector as recited in claim 1, wherein the flexible circuit electrically couples the floating contact with one or more operational components disposed within an associated electronic accessory device.

13. The magnetically actuated connector as recited in claim 1, wherein the flexible circuit comprises a flexible printed circuit board, the flexible printed circuit board comprising electrically conductive pathways arranged on a polymeric substrate.

14. An accessory device, comprising:

a device housing; and

a magnetically actuated connector arranged along an exterior surface of the device housing, the magnetically actuated connector comprising;

a floating contact having an exterior portion formed of electrically conductive material and an interior portion including a magnet; and

a flexible circuit that includes a flexible attachment feature, the flexible attachment feature being soldered to the floating contact and being configured to accommodate movement of the floating contact between a first position and a second position.

15. The accessory device as recited in claim 14, further comprising:

a protective cover defining a channel therethrough that defines a pathway along which the floating contact moves between the first position and the second position.

16. The accessory device as recited in claim 15, wherein the channel allows an exterior contact surface of the floating contact to be arranged along an exterior surface of the protective cover when the floating contact is in the second position.

17. The accessory device as recited in claim 15, wherein the floating contacts further comprises a magnetic shunt redirecting a magnetic field emitted by the magnet towards an exterior surface of the magnetically actuated connector.

18. An accessory device, comprising:

a device housing; and

a magnetically actuated connector arranged along an exterior surface of the device housing, the magnetically actuated connector comprising;

an electrical contact having an exterior portion formed at least in part of electrically conductive material and an interior portion that includes a magnet, and

an electrically conductive pathway electrically coupling the electrical contact to circuitry of the accessory device and being configured to accommodate movement of the electrical contact between a first position and a second position.

19. The accessory device as recited in claim 18, wherein the electrically conductive pathway comprises a flexible circuit that is coupled with a magnetically attractable substrate.

20. The accessory device as recited in claim 19, wherein the flexible circuit accommodates the movement of the floating contact from the first position to the second position by deforming away from the magnetically attractable substrate.

21. The accessory device as recited in claim 18, wherein the magnetically actuated connector comprises a plurality of electrical contacts and wherein the magnetically actuated connector can be attached to an electronic device in two or more orientations.