HANDLE MECHANISM PROVIDING UNLIMITED ROLL

• US 20170095236A1
• Filed: 10/03/2016
• Published: 04/06/2017
• Est. Priority Date: 10/02/2015
• Status: Active Grant

• Current Assignee: FlexDex Inc.
• Original Assignee: Deepak Sharma, Shorya Awtar
• Inventors: SHARMA, Deepak, BOWLES, Gregory Brian, LICHT, James Michael, ZIMMERMAN, Zachary, AWTAR, Shorya, GEIGER, James Duncan
• Granted Patent: US 9,814,451 B2
• Time in Patent Office: Days
• CPC Class Codes: A61B 17/00 Surgical instruments, devices or methods, e.g. tourniquets A61B18/00 takes precedence; contraceptive devices, pessaries, or applicators therefor A61F6/00; eye surgery A61F9/007; ear surgery A61F11/00
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/003 Steerable
• CPC Class Codes: A61B 2017/00389 Button or wheel for performing multiple functions, e.g. rotation of shaft and end effector
• CPC Class Codes: A61B 2017/0042 with special provisions for gripping
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/00442 connectable to wrist or forearm
• CPC Class Codes: A61B 2017/291 the position of the handle being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2912 transmission of forces to actuating rod or piston
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2090/067 for measuring angles
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery

Abstract

Devices having a handle that provides unlimited roll to an end-effector at the distal end of the device. For example, described herein are medical devices that have an elongate tool frame, an end-effector, and a handle that includes: a first portion, a second portion that rolls relative to the first portion, a push rod within the first portion connected to a control input, and a shuttle body within the second portion that rotates with the second portion but is axially driven by the push rod when the user actuates the control input. The device may include a proximal wrist/forearm attachment allowing one or more degrees of freedom in pitch, yaw or roll about the user'"'"'s arm. The handle may articulate relative to the tool frame, and this articulation may be transmitted to the end-effector. The end-effector may be a jaw assembly.

Claims

1. A medical device, the device comprising:

an elongate tool frame having a forearm attachment portion at a proximal end, the elongate frame having a tool axis;

an end-effector at a distal end of the elongate tool frame;

a handle that provides unlimited roll to the end-effector, wherein the handle includes;

a first handle portion,

a second handle portion coupled to the first handle portion so that the second handle portion has one rotational degree of freedom in a first axis relative to the first handle portion but is translationally constrained relative to the first handle portion along the first axis,

a push rod within the first handle portion and coupled to the first handle portion so that it has one translational degree of freedom along the first axis relative to the first handle portion but is rotationally constrained about the first axis relative to the first handle portion,

a shuttle body within the second handle portion, wherein the shuttle body is coupled to the push rod so that it has one rotational degree of freedom about the first axis relative to the push rod but is translationally constrained along the first axis relative to the push rod, further wherein the shuttle body is coupled to the second handle portion so that it has one translational degree of freedom along the first axis relative to the second handle portion, and

an end-effector control input on the first handle portion coupled to the push rod and configured to translate the push rod along the first axis,

wherein rotation of the second handle portion is transmitted to the end-effector so that the end-effector rotates with the second handle portion; and

a cuff having a passage therethrough that is configured to hold a wrist or forearm of a user, wherein the cuff is configured to couple to the forearm attachment portion of the tool frame.

2. The device of claim 1, further comprising a joint between the forearm attachment portion of the tool frame and the cuff, wherein the joint is configured to provide one or more rotational degrees of freedom between the cuff and the forearm attachment portion of the tool frame.

3. The device of claim 1, further comprising one or more joints between the forearm attachment portion of the tool frame and the cuff, wherein the one or more joints are configured to provide one or more of a roll degree of freedom with respect to the tool axis, a pitch degree of freedom and a yaw degree of freedom between the cuff and the forearm attachment portion of the tool frame.

4. The device of claim 1, wherein the rotation of the second handle portion is transmitted to the end-effector because the elongate tool frame is coupled to the second handle portion so that the elongate tool frame is rotationally constrained relative to the second handle portion and the end-effector is coupled to the elongate tool frame so that the end-effector is rotationally constrained relative to the elongate tool frame.

5. The device of claim 1, wherein the rotation of the second handle portion is transmitted to the end-effector through a rotation transmission extending between the second handle portion and the end-effector.

6. The device of claim 1, further comprising an input joint between the handle and the tool frame, wherein the input joint provides a pitch degree of freedom between the handle and the tool about a pitch axis of rotation and a yaw degree of freedom between the handle and the tool about a yaw axis of rotation.

7. The device of claim 1, further comprising an input joint between the handle and the tool frame and an output joint between the tool frame and the end-effector, wherein the input joint comprises a pitch motion path and a yaw motion path, further wherein the pitch motion path and the yaw motion path are independent and coupled in parallel between the handle and the tool frame, wherein the pitch motion path encodes pitch motion of the handle relative to the tool frame for transmission to the output joint but does not encode yaw motion of the handle relative to the tool frame for transmission to the output joint, and wherein the yaw motion path encodes yaw motion of the handle relative to the tool frame for transmission to the output joint but does not encode pitch motion of the handle relative to the tool frame for transmission to the output joint.

8. The device of claim 7, wherein the pitch axis of rotation and the yaw axis of rotation intersect in a center of rotation that is proximal to the handle.

9. The device of claim 7, further comprising a pitch transmission member and a yaw transmission member extending from the input joint to the output joint, wherein the pitch transmission member transmits pitch rotations and the yaw transmission member transmits yaw rotations of the input joint to corresponding rotations of the output joint.

10. The device of claim 1, wherein the end-effector is configured as a jaw assembly configured so that the actuation of the end-effector control input opens or closes the jaw assembly.

11. The device of claim 1, wherein the end-effector includes a second end-effector portion that is movably coupled to a first end-effector portion;

and further comprising a transmission cable connecting the shuttle body to the second end-effector portion so that actuation of the end-effector control input on the handle moves the second end-effector portion relative to the first end-effector portion when the second handle portion is in any rotational position about the first axis relative to the first handle portion.

12. The device of claim 11, wherein the transmission cable comprises a rope or braided material that is compliant in compression, torsion and bending.

13. The device of claim 1, wherein the first handle portion comprises a palm grip configured to be held in a user'"'"'s palm.

14. The device of claim 1, wherein the end-effector control input comprises a trigger, lever or button on the first handle portion configured for actuation by one or more of a user'"'"'s fingers and thumb.

15. The device of claim 1, wherein the second handle portion comprises a knob or dial having a grip configured to be rotated by one or more of a user'"'"'s fingers and thumb.

16. A medical device, the device comprising:

an elongate tool frame having a forearm attachment portion at a proximal end, the elongate frame having a tool axis;

an end-effector at a distal end of the elongate tool frame;

a handle that provides unlimited roll to the end-effector, wherein the handle includes;

a first handle portion,

a second handle portion coupled to the first handle portion so that the second handle portion has one rotational degree of freedom in a first axis relative to the first handle portion but is translationally constrained relative to the first handle portion along the first axis,

a push rod within the first handle portion and coupled to the first handle portion so that it has one translational degree of freedom along the first axis relative to the first handle portion but is rotationally constrained about the first axis relative to the first handle portion,

a shuttle body within the second handle portion, wherein the shuttle body is coupled to the push rod so that it has one rotational degree of freedom about the first axis relative to the push rod but is translationally constrained along the first axis relative to the push rod, further wherein the shuttle body is coupled to the second handle portion so that it has one translational degree of freedom along the first axis relative to the second handle portion, and

an end-effector control input on the first handle portion coupled to the push rod and configured to translate the push rod along the first axis,

wherein rotation of the second handle portion is transmitted to the end-effector so that the end-effector rotates with the second handle portion; and

a cuff having a passage therethrough that is configured to hold a wrist or forearm of a user; and

a joint between the forearm attachment portion of the tool frame and the cuff, wherein the joint provides one or more of a roll degree of freedom, a pitch degree of freedom and a yaw degree of freedom between the cuff and the forearm attachment portion of the tool frame,

and wherein actuation of the end-effector control input on the handle actuates the end-effector when the second handle portion is in any rotational position about the first axis relative to the first handle portion.

17. A medical device, the device comprising:

an end-effector at a distal end of an elongate tool frame;

a handle that provides unlimited roll to an end-effector, wherein the handle includes;

a first handle portion,

a second handle portion coupled to the first handle portion so that the second handle body has one rotational degree of freedom in a first axis relative to the first handle portion but is translationally constrained relative to the first handle portion along the first axis,

a push rod within the first handle portion and coupled to the first handle portion so that it has one translational degree of freedom along the first axis relative to the first handle portion but is rotationally constrained about the first axis relative to the first handle portion,

a shuttle body within the second handle portion, wherein the shuttle body is coupled to the push rod so that it has one rotational degree of freedom about the first axis relative to the push rod but is translationally constrained along the first axis relative to the push rod, further wherein the shuttle body is coupled to the second handle portion so that it has one translational degree of freedom along the first axis relative to the second handle portion but is rotationally constrained about the first axis relative to the second handle portion, and

an end-effector control input on the first handle portion coupled to the push rod and configured to translate the push rod along the first axis,

wherein rotation of the second handle portion is transmitted to the end-effector so that the end-effector rotates with the second handle portion;

an input joint between the handle and the tool frame configured to encode motion of the handle about a pitch axis of rotation relative to the tool frame for transmission to an output joint, and further configured to encode motion of the handle about a yaw axis of rotation relative to the tool frame for transmission to an output joint, wherein the pitch axis of rotation and the yaw axis of rotation intersect in a center of rotation, wherein the end-effector is coupled to the tool frame by the output joint;

a cuff having a passage therethrough that is configured to hold a wrist or forearm of a user; and

a joint between the forearm attachment portion of the tool frame and the cuff, wherein the joint provides one or more of a roll degree of freedom, a pitch degree of freedom and a yaw degree of freedom between the cuff and the forearm attachment portion of the tool frame,

and wherein actuation of the end-effector control input on the handle actuates the end-effector when the second handle portion is in any rotational position about the first axis relative to the first handle portion.