VOLTAGE SOURCE CONVERTER AND CONTROL THEREOF

• US 20170099007A1
• Filed: 03/23/2015
• Published: 04/06/2017
• Est. Priority Date: 03/25/2014
• Status: Active Grant

• Current Assignee: General Electric Company GmbH (General Electric Company)
• Original Assignee: Gneral Electric Technology GmbH
• Inventors: OATES, Colin Donald Murray, DYKE, Kevin, TRAINER, David Reginald
• Granted Patent: US 9,866,138 B2
• Time in Patent Office: Days
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/0095 Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 1/14 Arrangements for reducing ripples from dc input or output
• CPC Class Codes: H02M 1/15 using active elements
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: H02M 7/219 in a bridge configuration
• CPC Class Codes: H02M 7/4833 Capacitor voltage balancing
• CPC Class Codes: H02M 7/4835 comprising two or more cells, each including a switchable capacitor, the capacitors having a nominal charge voltage which corresponds to a given fraction of the input voltage, and the capacitors being selectively connected in series to determine the instantaneous output voltage
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters
• CPC Class Codes: H02M 7/5388 with asymmetrical configuration of switches
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

Embodiments relate to a voltage source converter of the controlled transition bridge type, having three phase limbs, each phase limb having a high side director switch (S_w1, S_W3, S_W5) and a low side director switch (S_w4, S_W6, S_W2) connecting a respective DC terminal (DC+, DC−) to an AC node for that phase limb. Chain-link circuits for each phase limb comprise a plurality of series connect cells, each cell having an energy storage element that can be selectively connected in series or bypassed. The chain-link circuits are operated in a voltage mode to provide a defined voltage transition at the AC node during a transition between one director switch being turned off and the other directors switch being turned on. In some embodiments, chain-link circuits are connected to a common node such that, in use, a current can flow from one phase limb to another via the respective chain-link circuits.

Claims

1. A voltage source converter comprising:

a plurality of phase limbs connected between high and low DC terminals;

wherein each phase limb comprises;

a high side director switch connecting the high DC terminal to an AC node for that phase limb;

a low side director switch connecting the AC node to the low DC terminal; and

a chain-link circuit, a first end of the chain-link circuit being connected between the high side and low side director switches to be electrically coupled to the AC node;

first and second additional chain-link circuits, wherein first ends of the first and second additional chain-link circuits are connected to the high side DC terminal and low side DC terminals respectively; and

a converter controller configured to control the director switches of each phase limb in a power cycle and to control the chain-link circuits of each phase limb in a voltage mode to provide a controlled voltage transition at the AC node during the power cycle, wherein said converter controller is operable to control at least some of said chain-link circuits in a current mode to provide a defined current at times during the power cycle;

wherein each chain-link circuit comprises a plurality of series-connected chain-link modules, each of the chain-link modules comprising at least one energy storage element that can be selectively connected in series with the other modules or bypassed; and

wherein a second end of each of the chain-link circuits is connected to a common node such that, in use, a current can flow from one phase limb to another via the respective chain-link circuits.

2. A voltage source converter as claimed in claim 1 wherein the converter controller is configured to:

control the chain-link circuit of each phase limb in a voltage mode to provide a defined voltage transition at the AC node during a transition state between one director switch being turned off and the other director switch being turned on; and

operate the chain-link circuit of a phase limb in current mode for at least part of the time when that phase limb is not in a transition state.

3. A voltage source converter as claimed in claim 1, wherein the converter controller is configured to determine the defined current flow for each chain-link circuit operating in current mode based on an indication of AC and DC current demand and the switch states of each of the phase limbs of the converter.

4. A voltage source converter as claimed in claim 1, wherein the converter has three phase limbs and is operable in use in a repeating sequence of converter switch states comprising a first plurality of converter states in which:

one phase is in a high state with the high side director switch on and the low side director switch off;

one phase limb is in a low state with the low side director switch on and the high side director switch off; and

one phase limb is in a transition state,

wherein, when the converter is in one of said first plurality of converter states the converter controller;

operates the chain-link circuit of the phase limb in the high state in current mode to provide a defined chain-link current having a component based on the DC current demand minus the AC current demand for that phase; and

/or

operates the chain-link circuit of the phase limb in the low state in current mode to provide a defined chain-link current having a component based on the DC current demand minus the AC current demand for that phase.

5. A voltage source converter as claimed in claim 1, wherein the converter has three phase limbs and is operable in use in a sequence of converter switch states comprising a second plurality of converter states in which:

two phase limbs are in the same one of a high state, in which the high side director switch is on and the low side director switch is off, or a low state, in which the low side director switch is on and the high side director switch is off; and

the other phase limb is in the other of high state or the low state,

wherein, when the converter is in one of said second plurality of converter states, the converter controller;

operates one of the chain-link circuits of the two phase limbs which are in the same state to provide a defined chain-link current having a component based on a first fraction of the DC current demand minus the AC current demand for that phase, and

operates the other of the chain-link circuits of the two phase limbs which are in the same state to provide a defined chain-link current having a component based on a second fraction of the DC current demand minus the AC current demand for that phase;

wherein the first and second fractions together equal a value of substantially one.

6. A voltage source converter as claimed in claim 5 wherein, when the converter is in one of said second plurality of converter states the converter controller operates the chain-link circuit of the phase limb in the other state to provide a defined chain-link current having a component based on the DC current demand minus the AC current demand for that phase.

7. A voltage source converter as claimed in claim 1, wherein the converter has three phase limbs and is operable in use in a sequence of converter switch states comprising a third plurality of converter states in which:

two phase limbs are in a transition state; and

the other phase limb is in one of a high state, in which the high side director switch is on and the low side director switch is off, or a low state, in which the low side director switch is on and the high side director switch is off,

wherein the converter controller is configured, in use, to;

operate the first additional chain-link circuit to provide a defined current for at least part of the time when the converter is in one of said third plurality of converter states and one phase limb is in the low state; and

/or

operate the second additional chain-link circuit to provide a defined current for at least part of the time when the converter is in one of said third plurality of converter states and one phase limb is in the high state.

8. A voltage source converter as claimed in claim 7 wherein, when the converter is in one of said third plurality of converter states, the converter controller operates the chain-link circuits of the phase limb in the high state or low state to provide a defined chain-link current having a component based on the DC current demand minus the AC current demand for that phase.

9. A voltage source converter as claimed in claim 7, wherein said defined current of the first or second additional chain-link circuit has a component based on the DC current demand.

10. A voltage source converter as claimed in claim 1, wherein the converter controller is configured to control each phase limb to generate a trapezoidal voltage waveform at the AC node.

11. A voltage source converter as claimed in claim 10 wherein the duration of the voltage transition from the midpoint voltage to the voltage of the high DC terminal or the low DC terminal corresponds to a difference in phase angle of greater than π

/6.

12. A voltage source converter as claimed in claim 10, wherein the trapezoidal voltage waveform has at least two different slopes during the transition.

13. A voltage source converter as claimed in claim 1, wherein the energy storage elements of the chain-link modules comprise capacitors and wherein the converter controller comprises a capacitor balancing controller for maintaining the voltage of the capacitors within predefined limits.

14. A voltage source converter as claimed in claim 13 wherein the converter controller is configured to control the chain-link circuits such that, in each a plurality of converter switch states, a compensation current flows between the high and low DC terminals via at least two chain-link circuits wherein the sum of the compensation current flowing through each chain-link circuit over the switching cycle of the converter maintains the voltage of the capacitors within predefined limits.

15. A voltage source converter as claimed in claim 13, wherein the capacitor balancing controller is configured to determine a value for a compensation current required to maintain the voltage of the capacitors within predefined limits and the defined current of a chain-link circuit operating in current mode comprises a component based on said compensation current value.

16. A voltage source converter as claimed in claim 15 wherein the converter controller is configured to adjust the DC current demand of the converter based on said compensation current value.

17. A voltage source converter as claimed in claim 15, wherein the capacitor balancing controller is configured to determine a compensation current requirement for each chain-link circuit and determine said compensation current value based on the switch states of each of the phase limbs of the converter.

18. A voltage source converter as claimed in claim 17 wherein the converter has three phase limbs and is operable in use in a switch state in which:

two chain-link circuits are operating in current mode; and

one phase limb is operating in voltage mode;

wherein, when the converter is operating in such a switch state the compensation current value is based on the compensation current requirement for the chain-link circuits operating in current mode added together minus the compensation current requirement for the chain-link circuit operating in voltage mode.

19. A voltage source converter as claimed in claim 17, wherein the converter has three phase limbs and is operable in use in a switch state in which:

all three chain-link circuits are operating in current mode, with two phase limbs in the same state and the other phase limb in the opposite state;

wherein, when the converter is operating in such a switch state the compensation current value is based on three times the compensation current requirement for the chain-link circuit of the phase in the opposite state minus the compensation current requirement for each of the two other phases.

20. A voltage source converter as claimed in claim 17, wherein the converter has three phase limbs and is operable in use in a switch state in which:

only one chain-link circuit of the phase limb is operating in current mode;

wherein, when the converter is operating in such a switch state the compensation current value is based on the compensation current requirement for that chain-link circuit.

21. A voltage source converter as claimed in claim 17, wherein the capacitor balancing controller is configured to monitor the voltages of the capacitors of the chain-link circuits and compare the determined voltages with a reference value to determine an error value, wherein the compensation current requirement is based on said error signal.

22. A method of operating a voltage source converter having:

a plurality of phase limbs connected between high and low DC terminals;

wherein each phase limb comprises;

a high side director switch connecting the high side DC terminal to an AC node for that phase limb; and

a low side director switch connecting the AC node to the low DC terminal; and

a chain-link circuit comprising a plurality of series-connected chain-link modules, a first end of the chain-link circuit being connected between the high and low director switches to be electrically coupled to the AC node;

first and second additional chain-link circuits, where first ends of the first and second additional chain-link circuits are connected to the high side DC terminal and low side DC terminals respectively;

wherein each of the chain-link circuits comprise at least one energy storage element that can be selectively connected in series with the other modules or bypassed, and a second end of each of the chain-link circuits is connected to a common node such that, in use, a current can flow from one phase limb to another via the respective chain-link circuits;

wherein the method comprises;

controlling the director switches in a power cycle and controlling the chain-link circuits of each phase limb in a voltage mode to provide a controlled voltage transition at the AC node during the power cycle; and

operating at least one chain-link circuit in a current mode to provide a defined chain-link current at times during the power cycle.