BATTERY-POWERED RETROFIT REMOTE CONTROL DEVICE

• US 20170103859A1
• Filed: 12/21/2016
• Published: 04/13/2017
• Est. Priority Date: 10/26/2012
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, JR., Robert C., Swatsky, Matthew J., Dimberg, Chris, Majewski, Timothy S., Raneri, Daniel Curtis
• Granted Patent: US 10,147,560 B2
• Time in Patent Office: Days
• CPC Class Codes: G08C 17/02 using a radio link
• CPC Class Codes: H01H 2300/03 Application domotique, e.g. for house automation, bus connected switches, sensors, loads or intelligent wiring
• CPC Class Codes: H01H 3/02 Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: H05B 47/11 by determining the brightness or colour temperature of ambient light
• CPC Class Codes: H05B 47/19 via wireless transmission
• CPC Class Codes: H05B 47/1965 using handheld communication devices
• CPC Class Codes: H05B 47/197 Sound control or voice control
• CPC Class Codes: H05B 47/1975 Gesture control
• CPC Class Codes: H05B 47/1985 Creation of lighting zones or scenes
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/14 Protecting elements, switches, relays or circuit breakers
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A remote control device may be configured to be mounted over the toggle actuator of a light switch and to control a load control device via wireless communication. The remote control device may include a base portion and a rotating portion supported by the base portion so as to be rotatable about the base portion. The remote control device may include a control circuit and a wireless communication circuit. The control circuit may be operably coupled to the rotating portion and to the wireless communication circuit. The control circuit may be configured to translate a force applied to the rotating portion of the remote control device into a control signal and to cause the communication circuit to transmit the control signal to the load control device.

Claims

1. A remote control device configured to be mounted over an installed light switch, the light switch having a mechanical toggle actuator that extends through a faceplate of the light switch, the toggle actuator configured to control whether power is delivered to an electrical load, the remote control device comprising:

a control interface;

a base portion configured to support the control interface, the base portion configured to engage with the toggle actuator when the remote control device is mounted over the light switch;

a wireless communication circuit; and

a control circuit responsive to the control interface and communicatively coupled to the wireless communication circuit, the control circuit configured to, in response to actuation of the control interface, generate a control signal that causes an adjustment of an amount of power delivered to the electrical load, and transmit the control signal via the wireless communication circuit.

2. The remote control device of claim 1, wherein the control interface is operably coupled to the base portion and moveable relative to the base portion.

3. The remote control device of claim 2, wherein the control interface comprises an intensity adjustment actuator.

4. The remote control device of claim 3, wherein the intensity adjustment actuator comprises a rotatable portion that is rotatable around the base portion.

5. The remote control device of claim 4, wherein the control circuit is configured to translate a force applied to the rotatable portion into the control signal.

6. The remote control device of claim 5, wherein when the force is a rotational force, the control signal is indicative of changing the amount of power delivered to the electrical load.

7. The remote control device of claim 6, wherein if the rotational force causes the rotatable portion to rotate a distance that does not exceed a predetermined distance, the control signal is indicative of changing the amount of power delivered to the electrical load by a predetermined amount.

8. The remote control device of claim 6, wherein if the rotational force causes the rotatable portion to rotate a distance that exceeds a predetermined distance, the control signal is indicative of continuously changing the amount of power delivered to the electrical load.

9. The remote control device of claim 5, wherein the rotatable portion is further operably coupled to the base portion such that the rotatable portion is resiliently biasable toward the base portion.

10. The remote control device of claim 9, wherein when the force causes the rotatable portion to be biased toward the base portion, the control signal is indicative of power being applied to, or power being removed from, the electrical load.

11. The remote control device of claim 9, wherein when the force causes the rotatable portion to be biased toward the base portion, the control signal is indicative of associating the remote control device with a load control device that is configured to control the amount of power delivered to the electrical load.

12. The remote control device of claim 5, wherein the rotatable portion is configured to return to an idle position after the force is no longer applied to the rotatable portion.

13. The remote control device of claim 5, further comprising:

a rotary encoder circuit that is configured to translate a rotational force applied to the rotatable portion into an input signal received by the control circuit.

14. The remote control device of claim 4, wherein the rotatable portion comprises a disc-shaped front portion, and an annular side portion that extends rearward relative to the front portion.

15. The remote control device of claim 14, wherein the rotatable portion is configured such that the side portion rotates independently from the front portion.

16. The remote control device of claim 15, wherein the rotatable portion is configured such that the front portion remains in a fixed orientation relative to the base portion when the side portion is rotated around the base portion.

17. The remote control device of claim 15, wherein the front portion is operably coupled to the base portion such that the front portion is resiliently biasable toward the base portion independently of the side portion.

18. The remote control device of claim 3, wherein the intensity adjustment actuator comprises a slider that is configured to slide relative to the base portion.

19. The remote control device of claim 3, wherein the control circuit is configured to adjust the amount of power delivered to the electrical load in response to an actuation of the intensity adjustment actuator.

20. The remote control device of claim 1, wherein the base portion is configured to receive a portion of the toggle actuator.

21. The remote control device of claim 20, wherein the base portion includes a friction spring that is configured to secure the toggle actuator within the base portion.

22. The remote control device of claim 21, wherein the friction spring includes a plurality of fingers.

23. The remote control device of claim 20, wherein the base portion defines a plurality of crush ribs configured to secure the toggle actuator within the base portion.

24. The remote control device of claim 20, wherein the base portion is configured to attach to the toggle actuator using a mechanical fastener.

25. The remote control device of claim 20, wherein the base portion is configured to attach to the toggle actuator using a set screw.

26. The remote control device of claim 20, wherein the base portion is configured to attach to the toggle actuator using a camming clamp.

27. The remote control device of claim 1, further comprising:

a power supply configured to power the wireless communication circuit and the control circuit.

28. The remote control device of claim 27, wherein the power supply comprises a battery.

29. The remote control device of claim 1, wherein the base portion is configured such that the toggle actuator is in an on position when the remote control device is mounted over the light switch.

30. The remote control device of claim 29, wherein the base portion is configured to, when the remote control device is mounted over the light switch, deter operation of the toggle actuator from the on position.

31. The remote control device of claim 1, wherein the wireless communication circuit comprises a radio frequency (RF) transmitter configured to transmit RF signals.

32. The remote control device of claim 1, wherein the base portion is configured to deter movement of the toggle actuator when the control interface is actuated.

33. The remote control device of claim 1, wherein the control circuit is configured to cause the electrical load to turn on in response to an actuation of the control interface.

34. The remote control device of claim 1, wherein the control circuit is configured to cause the electrical load to turn off in response to an actuation of the control interface.

35. A remote control device configured to be mounted over an installed light switch, the light switch having a mechanical toggle actuator that extends through a faceplate of the light switch, the toggle actuator configured to control whether power is delivered to an electrical load, the remote control device comprising:

a control actuator; and

a base portion to which the control actuator is operably coupled such that the control actuator is moveable relative to the base portion, the base portion configured to engage with the toggle actuator when the remote control device is mounted over the light switch.

36. The remote control device of claim 35, further comprising:

a wireless communication circuit; and

a control circuit responsive to the control actuator and communicatively coupled to the wireless communication circuit, the control circuit configured to translate a force applied to the control actuator into a signal that causes an adjustment of an amount of power delivered to the electrical load, and to transmit the signal via the wireless communication circuit.

37. The remote control device of claim 36, wherein the control actuator comprises a rotatable portion that is rotatable around the base portion.

38. The remote control device of claim 37, wherein the control circuit is configured to translate a force applied to the rotatable portion into the signal.

39. The remote control device of claim 38, wherein the rotatable portion is further operably coupled to the base portion such that the rotatable portion is resiliently biasable toward the base portion.

40. The remote control device of claim 39, wherein when the force causes the rotatable portion to be biased toward the base portion, the signal is indicative of power being applied to, or power being removed from, the electrical load.

41. The remote control device of claim 39, wherein when the force causes the rotatable portion to be biased toward the base portion, the signal is indicative of associating the remote control device with a load control device that is configured to control the amount of power delivered to the electrical load.

42. The remote control device of claim 38, wherein when the force is a rotational force, the signal is indicative of a change in the amount of power delivered to the electrical load.

43. The remote control device of claim 36, wherein the base portion is configured to receive a portion of the toggle actuator.

44. The remote control device of claim 43, wherein the base portion includes a friction spring that is configured to secure the toggle actuator within the base portion, the friction spring including a plurality of fingers.

45. The remote control device of claim 43, wherein the base portion defines a plurality of crush ribs configured to secure the toggle actuator within the base portion.

46. The remote control device of claim 43, wherein the base portion is configured to attach to the toggle actuator using a mechanical fastener.

47. The remote control device of claim 43, wherein the control actuator comprises a slider that is configured to slide relative to the base portion.

48. The remote control device of claim 43, wherein the base portion is configured such that the toggle actuator is in an on position when received in the base portion.

49. The remote control device of claim 48, wherein the base portion is configured to, when the toggle actuator is received therein, deter operation of the toggle actuator from the on position.

50. The remote control device of claim 36, wherein the control actuator comprises an intensity adjustment actuator, wherein the control circuit is configured to transmit the signal via the wireless communication circuit in response to an actuation of the intensity adjustment actuator, and wherein the signal causes the amount of power delivered to the electrical load to be adjusted between a low end intensity and a high end intensity.

51. The remote control device of claim 36, wherein the base portion is configured to deter movement of the toggle actuator when the force is applied to the control actuator.

52. The remote control device of claim 36, wherein the control circuit is configured to transmit the signal via the wireless communication circuit in response to an actuation of the control actuator, and wherein the signal causes the electrical load to turn on.

53. The remote control device of claim 36, wherein the control circuit is configured to transmit the signal via the wireless communication circuit in response to an actuation of the control actuator, and wherein the signal causes the electrical load to turn off

54. A load control system configured to receive power from an alternating current (AC) power source, the load control system comprising:

a load control device configured to be coupled to the AC power source through a mechanical switch that controls whether power is delivered from the AC power source to the load control device; and

a remote control device that includes a control interface and a base portion configured to support the control interface, the base portion configured to engage with a toggle actuator of the mechanical switch when the remote control device is mounted over the mechanical switch,

wherein the remote control device is configured to transmit a signal to the load control device via wireless communication in response to actuation of the control interface, and the load control device is configured to adjust an amount of power delivered from the AC power source to an electrical load in response to receipt of the signal.

55. The load control system of claim 54, wherein the control interface is operably coupled to the base portion such that the control interface is movable relative to the base portion, and the remote control device is configured to transmit the signal to the load control device in response to movement of the control interface relative to the base portion.

56. The load control system of claim 55, wherein the control interface comprises a rotatable portion that is rotatable around the base portion.

57. The load control system of claim 55, wherein the control interface comprises a slider that is configured to slide relative to the base portion.

58. The load control system of claim 54, wherein the load control device comprises a controllable light source configured to receive power from the AC power source, and the electrical load comprises a lighting load integral to the controllable light source.

59. The load control system of claim 58, wherein the controllable light source is configured to be installed in a socket that is powered from the AC power source through the mechanical switch.

60. The load control system of claim 54, wherein the load control device comprises a plug-in load control device configured to receive power from the AC power source, and the electrical load comprises a plug-in electrical load that is configured to be plugged into an electrical outlet on the plug-in load control device.

61. The load control system of claim 60, wherein the plug-in load control device is configured to be plugged into an electrical receptacle that is powered from the AC power source through the mechanical switch.

62. The load control system of claim 54, wherein the remote control device and the load control device include respective actuators that, when actuated, cause the remote control device and the load control device to be associated with each other such that the load control device is responsive to the signal.

63. A method of retrofitting a load control system for wireless control, the load control system including an installed mechanical switch coupled in series electrical connection between an alternating current (AC) power source and a load control device, the mechanical switch having a toggle actuator that is configured to control whether power is delivered from the AC power source to the load control device, the method comprising:

installing the load control device;

mounting a remote control device over the mechanical switch such that a base portion of the remote control device engages with, and restrains movement of, the toggle actuator of the mechanical switch, wherein the remote control device includes a control interface that is supported by the base portion; and

associating the load control device and the remote control device with each other, such that the load control device is responsive to a signal transmitted to the load control device by the remote control device via wireless communication in response to actuation of the control interface.

64. The method of claim 63, wherein the load control device comprises a controllable light source configured to receive power from the AC power source, the controllable light source including a lighting load.

65. The method of claim 64, wherein installing the load control device comprises installing the controllable light source in a socket that is powered from the AC power source through the mechanical switch.

66. The method of claim 63, wherein the load control device comprises a plug-in load control device configured to receive power from the AC power source, the plug-in load control device comprising an electrical outlet configured to receive a plug of a plug-in electrical load.

67. The method of claim 66, wherein installing the load control device comprises plugging the plug-in load control device into an electrical receptacle that is powered from the AC power source through the mechanical switch.

68. The method of claim 63, wherein the control interface of the remote control device is operably coupled to the base portion and movable relative to the base portion.

69. The method of claim 63, further comprising:

prior to mounting the remote control device over the mechanical switch, switching the toggle actuator to an on position, such that the load control device is electrically coupled to the AC power source.