METHOD FOR ROLLING UP DEFINITE LENGTHS OF MATS IN UNIDIRECTIONAL ROLLED ROLLS, AND A MAT ROLLING STATION FOR PERFORMING THE METHOD

• US 20170113893A1
• Filed: 06/01/2016
• Published: 04/27/2017
• Est. Priority Date: 10/22/2015
• Status: Active Grant

• Current Assignee: Inwatec APS
• Original Assignee: Inwatec APS
• Inventors: Andresen, Mads
• Granted Patent: US 10,442,650 B2
• Time in Patent Office: Days
• CPC Class Codes: B65H 18/023 on its outer circumference
• CPC Class Codes: B65H 18/16 by friction roller
• CPC Class Codes: B65H 19/2269 Cradle
• CPC Class Codes: B65H 19/2276 The web roll being driven by a winding mechanism of the coreless type
• CPC Class Codes: B65H 2301/324 Inclined
• CPC Class Codes: B65H 2301/41376 arranged in a non-stationary manner, i.e. changing according to actual roll diameter
• CPC Class Codes: B65H 2301/41429 in coreless applications
• CPC Class Codes: B65H 2404/256 Arrangement of endless belt
• CPC Class Codes: B65H 2404/432 involving a plurality of parallel rider rolls
• CPC Class Codes: B65H 2408/235 Cradles
• CPC Class Codes: B65H 2511/51 Presence
• CPC Class Codes: B65H 2513/10 Speed
• CPC Class Codes: B65H 2553/414 involving receptor receiving light reflected by a reflecting surface and emitted by a separate emitter
• CPC Class Codes: B65H 2701/1922 for covering surfaces such as carpets, roads, roofs or walls

Abstract

Method for rolling up definite lengths of a mats in a unidirectional rolled roll, where mats are advanced one after another into a rolling mechanism in flattened out condition and released from the mechanism in rolled up condition. A rolled up mat is ejected from the rolling mechanism and caused to roll out therefrom on top of a succeeding flattened out mat which advances towards the rolling mechanism. A mat rolling station for performing the method is provided, where a ramp conveyer is provided which advances a flattened mat towards the rolling mechanism. At the rolling mechanism, bending conveyers are provided for advancing the forwardly moving mat sections into a circular bend on the ramp conveyer. A difference of surface speeds of the bending conveyers and the ramp conveyer is controllable by a signal provoked by the advance of a succeeding mat on the ramp conveyer before the rolling mechanism.

Claims

1. A method for rolling up definite lengths of a mats in a unidirectional rolled mat roll, comprising:

advancing a plurality of mats one after another into a rolling mechanism in flattened out condition, and

releasing each of the plurality of mats from the rolling mechanism in rolled up condition,

wherein a first mat in the rolled up condition of the plurality of mats is ejected from the rolling mechanism and caused to roll out therefrom on top of a second succeeding mat in the flattened out condition of the plurality of mats advancing towards the rolling mechanism.

2. The method according to claim 1, wherein ejecting of the first mat in the rolled up condition from the rolling mechanism is initiated by a signal provoked by the advance of the second succeeding mat in the flattened out condition towards the rolling mechanism.

3. The method according to claim 1, wherein each of the plurality of mats are advanced towards the rolling mechanism along an upwards inclined ramp conveyer and each of the plurality of mats in the rolled up condition are configured to roll down the inclined ramp conveyer.

4. The method according to claim 1, wherein the first mat in the rolling mechanism is advanced at a predetermined input speed from an input side and advanced at a predetermined output speed from an output side wherein a higher output speed than input speed caused the ejection of the first mat.

5. The method according to claim 4, whereby a mat is advanced into the rolling mechanism along the inclined ramp, then in the rolling mechanism a mat section is advanced in a direction perpendicular to the ramp, where after the mat section is advanced parallel to the ramp to oppose the input direction towards a lower end of the ramp, and finally the mat section is advanced downwards towards the mat surface which mat surface is advancing up the ramp, thus forming an initial curl wherein the advancement of a mat section downwards towards the mat surface occurs at a predetermined distance from the mat surface on the ramp when forming the initial curl of a roll, and that as further layers are added, the diameter of the innermost layer is made gradually smaller and possibly reduced further after the entire mat has entered the rolling mechanism.

6. A mat rolling station, comprising:

a rolling mechanism; and

a ramp conveyer configured to advance a flattened mat towards the rolling mechanism,

wherein at the rolling mechanism, bending conveyers are provided for advancing a forwardly moving mat sections into a circular bend on the ramp conveyer,

wherein further a difference of surface speeds of the bending conveyers and the ramp conveyer is controllable by a signal provoked by the advance of a succeeding mat on the ramp conveyer before the rolling mechanism.

7. The mat rolling station according to claim 6, wherein the bending conveyers are driven in unison to transfer a first surface speed to the mat, and whereby further the ramp conveyer is driven to transfer a second surface speed to the mat, wherein a mat-detector is provided above the ramp conveyer, and that at the detection of a mat on the ramp conveyer the detector provides signal to a control unit.

8. The mat rolling station according to claim 7, wherein the bending conveyers each comprise a cylindrical roll with resilient brush hairs extending radially away from the cylindrical roll, and that the brush hairs impart a surface speed onto the matt, whenever the rolls are caused to rotate about their cylinder axis.

9. The mat rolling station according to claim 6, wherein a curler surface is provided at the rolling mechanism, which causes a mat section to be advanced towards the ramp conveyer, and that the initial distance between the curler surface and the ramp conveyer is controllable.

10. The mat rolling station according to claim 9, wherein the curler surface is movable between a minimum and a maximum distance from the ramp conveyer surface, and that a gravitational mass is provided, which urges the curler surface towards the minimum distance.

11. The mat rolling station according to claim 9, wherein a linear actuator is provided to move the curler surface against the urge of the gravitational mass and away from the ramp conveyer to a predetermined position between the minimum and the maximum distance from the ramp conveyer surface.

12. The mat rolling station according to claim 9, wherein the curler surface comprises a rotating surface part of a roller conveyer.

13. A method for serving a mat rolling station, wherein mats in flattened out condition are advanced on an upwardly inclined ramp conveyer from an input end thereof and conveyed into a rolling station and rolled into a multilayer mat roll, whereby a rolled up mat in the rolling station is caused to be ejected therefrom towards the input end of the inclined ramp conveyer rolling against the surface speed of the inclined ramp conveyer.

14. The method according to claim 13, wherein the rolled up mat exiting the mat rolling station rolls on top of an advancing mat on the inclined ramp conveyer.

15. The method according to claim 14, wherein an exit action of the mat rolling station is initiated by a signal acquired from a mat detector at the inclined ramp conveyer said signal from the mat detector being provoked by the advance of a flattened out mat on the ramp conveyer.

16. The method according to claim 15, whereby an operator enters flattened out mats, one after another, on the ramp conveyer, and whenever a mat is residing in rolled up condition in the mat rolling station the operator receives this rolled up mat on top of a just entered mat whereby the operator may handle the rolled up mat for further transport while the just entered mat advances into the mat rolling station.