ISOLATED AND EFFICIENT RECTIFIER SYSTEM

• US 20170117810A1
• Filed: 04/03/2014
• Published: 04/27/2017
• Est. Priority Date: 04/03/2014
• Status: Abandoned Application

• Current Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Original Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Inventors: Ghosh, Rajesh, Lipare, Mahendrakumar H., Klikic, Damir, Srikanth, Mudiyula
• Application Number:
  US15/129,516
• Publication Number:
  US 20170117810A1
• Time in Patent Office: Days
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 1/4241 using a resonant converter
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

According to at least one aspect, embodiments herein provide a method for providing regulated DC power to a load, the method comprising receiving input AC power, generating rectified AC power, the rectified AC power derived from the input AC power, converting the rectified AC power into regulated DC output power, and providing the regulated DC output power to an output coupled to the load.

Claims

1. A rectifier system comprising:

an input configured to be coupled to a power source and to receive input AC power;

a first converter coupled to the input and configured to generate, at an output of the first converter, rectified AC power having a desired amplitude, the rectified AC power derived from the input AC power;

a rectified AC bus coupled to the output of the first converter;

a second converter coupled to the rectified AC bus and configured to receive the rectified AC power from the first converter via the rectified AC bus and convert the rectified AC power into regulated DC output power;

an output coupled to the second converter and configured to provide the regulated DC output power to a load coupled to the output; and

a first controller coupled to the first converter and configured to operate the first converter at a first frequency to generate the rectified AC power having the desired amplitude.

2. The rectifier system of claim 1, further comprising a capacitor coupled to the rectified AC bus.

3. The rectifier system of claim 2, wherein the capacitor is a film type capacitor.

4. The rectifier system of claim 1, further comprising an input rectifier coupled between the input and the first converter and configured to rectify the input AC power, wherein the rectified AC power generated by the first converter is derived from rectified input AC power provided to the first converter by the input rectifier.

5. The rectifier system of claim 1, further comprising an input filter coupled between the input rectifier and the first converter.

6. The rectifier system of claim 1, wherein the first converter is a resonant converter comprising:

a converter bridge coupled to the input;

a resonant tank coupled to the converter bridge; and

a rectifier coupled between the resonant tank and the rectified AC bus;

wherein the first controller is configured to operate the converter bridge at the first frequency to generate the rectified AC power having the desired amplitude.

7. The rectifier system of claim 6, wherein the resonant tank comprises:

an inductor coupled to the converter bridge;

a capacitor coupled to the inductor; and

a transformer having a primary winding coupled to the capacitor and a secondary winding coupled to the rectifier.

8. The rectifier system of claim 1, further comprising a second controller coupled to the second converter and configured to operate the second converter at a second operating frequency to generate the regulated DC output power.

9. The rectifier system of claim 8, wherein the second converter is a boost converter.

10. The rectifier system of claim 8, wherein the second controller controls the second converter to provide power factor correction on the input AC power.

11. The rectifier system of claim 8, wherein the second converter comprises:

an inductor coupled to the rectified AC bus;

at least one switch coupled to the inductor;

a diode coupled to the switch; and

a filter coupled between the diode and the output,

wherein the second controller is configured to operate the at least one switch at the second frequency to generate the regulated DC output power.

12. The rectifier system of claim 1, wherein the first converter is further configured to provide galvanic isolation between the input and the output.

13. A method for providing regulated DC power to a load, the method comprising:

receiving input AC power;

generating rectified AC power, the rectified AC power derived from the input AC power;

converting the rectified AC power into regulated DC output power; and

providing the regulated DC output power to an output coupled to the load.

14. The method of claim 13, wherein generating the rectified AC power includes operating a first converter at a first frequency to generate the rectified AC power with a first amplitude.

15. The method of claim 14, wherein generating the rectified AC power further includes operating the first converter at a second frequency to generate the rectified AC power with a second amplitude.

16. The method of claim 13, wherein converting the rectified AC power into regulated DC output power includes operating a second converter at an operating frequency to generate the regulated DC output power.

17. The method of claim 16, further comprising filtering out a high frequency component from at least one of a current provided to the output from the second converter and a current provided to the first converter.

18. The method of claim 16, wherein operating the second converter includes operating the second converter to provide power factor correction to the input AC power.

19. The method of claim 13, further comprising rectifying the input AC power, wherein generating rectified AC power includes generating rectified AC power derived from rectified input AC power.

20. A rectifier system comprising:

an input configured to be coupled to a power source and to receive input AC power;

an output configured to be coupled to a load and to provide regulated DC output power to the load; and

means for isolating the input from the output, for converting the input AC power into rectified AC power, and for converting the rectified AC power into the regulated DC output power.