Surgical Implant

• US 20170119515A1
• Filed: 09/08/2016
• Published: 05/04/2017
• Est. Priority Date: 10/30/2015
• Status: Abandoned Application

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Priewe, Jorg, Spychaj, Kerstin, Chantereau, Pierre
• Application Number:
  US15/259,273
• Publication Number:
  US 20170119515A1
• Time in Patent Office: Days
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2002/009 for hindering or preventing attachment of biological tissue of bone tissue onto implantable joints A61F2002/30932
• CPC Class Codes: A61F 2210/0004 bioabsorbable
• CPC Class Codes: A61F 2210/0076 multilayered, e.g. laminated structures
• CPC Class Codes: A61F 2240/001 Designing or manufacturing processes
• CPC Class Codes: A61F 2250/0031 made from both resorbable and non-resorbable prosthetic parts, e.g. adjacent parts
• CPC Class Codes: A61F 2250/0046 differing in melting temperature
• CPC Class Codes: A61F 2250/0067 Means for introducing or releasing pharmaceutical products into the body
• CPC Class Codes: A61F 2250/0085 Identification means; Administration of patients
• CPC Class Codes: A61F 2250/0087 colour-coded
• CPC Class Codes: A61F 2250/0089 coded with symbols, e.g. dots, numbers, letters, words
• CPC Class Codes: A61F 2250/0091 transparent or translucent
• CPC Class Codes: A61F 2250/0097 Visible markings, e.g. indicia
• CPC Class Codes: A61L 27/16 obtained by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: A61L 27/18 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: A61L 27/56 Porous materials, e.g. foams or sponges
• CPC Class Codes: A61L 27/58 Materials at least partially resorbable by the body
• CPC Class Codes: C08L 27/18 Homopolymers or copolymers or tetrafluoroethene
• CPC Class Codes: C08L 67/04 Polyesters derived from hydroxycarboxylic acids, e.g. lactones C08L67/06 takes precedence

Abstract

A surgical implant (1) comprises a flexible, areal basic structure (2) having a first face (3) and a second face (4) and being provided with pores (6) extending from the first face (3) to the second face (4). An absorbable film layer (10) is placed at the first face (3) of the basic structure (2), is attached to the basic structure (2) and has an outer face (12) facing away from the basic structure (2). An absorbable marker (20) is attached to the outer face (12) of the film layer (10), wherein the marker (20) is adapted to indicate an upside/downside orientation of the outer face (12) of the film layer (10) and to indicate a center area of the basic structure (2).

Claims

1. A surgical implant, comprising

a flexible, areal basic structure having a first face and a second face and being provided with pores extending from the first face to the second face, and

an absorbable film layer placed at the first face of the basic structure, being attached to the basic structure and having an outer face facing away from the basic structure,

characterized by an absorbable marker attached to the outer face of the film layer, wherein the marker is adapted to indicate an upside/downside orientation of the outer face of the film layer and to indicate a center area of the basic structure.

2. A surgical implant according to claim 1, characterized in that the marker is adapted to indicate a direction.

3. A surgical implant according to claim 1, characterized in that the marker lacks mirror symmetry about a mirror axis lying in a plane defined by the outer face of the film layer.

4. A surgical implant according to any one of claim 1, characterized in that the marker comprises at least one of the following elements:

string of characters logo, direction-indicating line, center-indicating marking.

5. A surgical implant according to any one of claim 1, characterized in that the film layer is transparent.

6. A surgical implant according to claim 5, characterized in that the marker is adapted to appear at different contrasts and/or intensities when viewed either from the side of the outer face of the film layer or from the opposite side.

7. A surgical implant according to any one of claim 1, characterized in that the marker comprises at least one of the following features:

being positioned in a center area of the basic structure, having a prominent element in a center area of the basic structure, indicating a symmetry axis of the basic structure, indicating a pre-determined direction depending on mechanical properties of the basic structure, being continuous, being non-continuous, being palpable, having rounded edge zones, having a lusterless surface, having a textured surface, being fully laminated to the film layer, being partially laminated to the film layer, being thicker than the film layer, being thicker than the film layer by a factor of at least 5, being thicker than the film layer by a factor of at least 10, having an edge angle to the film layer of less than 90 degrees, having an edge angle to the film layer of less than 75 degrees, having an edge angle to the film layer of less than 60 degrees, at least partially being generally flat, entering pores provided in the film layer at least partially following a topography determined by the film layer.

8. A surgical implant according to any one of claim 1, characterized in that the marker comprises at least one of the following features:

containing a polymer, being derived from a polymer film, comprising absorbable film material, having a melting temperature which is lower than the melting temperature of the film layer, having anti-adhesive properties with respect to biological structures, being colored, being colored and de-coloring in mammalian tissue in less than 30 days.

9. A surgical implant according to any one of claim 1, characterized in that the marker is applied to the outer face of the film layer by using a printing or spraying technique.

10. A surgical implant according to any one of claim 1, characterized in that the film layer is deformed into at least part of the pores of the basic structure where it forms, in a respective pore, a film region close to the level of the second face of the basic structure.

11. A surgical implant according to any one of claim 1, characterized in that the film layer comprises one of the features in each one of the following sets of contrasting features:

being non-porous, having pores;

being generally flat, being deformed into at least part of the pores of the basic structure;

being continuous, being made of a plurality of spaced film pieces.

12. A surgical implant according to any one of claim 1, characterized in that the film layer comprises pores, wherein material of the marker penetrates at least part of the pores and is connected to the basic structure.

13. A surgical implant according to any one of claim 1, characterized in that the basic structure comprises at least one of the following features:

comprising perforated film material, comprising a surgical mesh, being at least partially translucent, having anisotropic stretching properties.

14. A surgical implant according to any one of claim 1, characterized in that the basic structure comprises a non-absorbable material, preferably at least one of the materials selected from the following list:

polyalkenes, polypropylene, polyethylene, fluorinated polyolefins, polytetrafluoroethylene, PTFE, ePTFE, cPTFE, polyvinylidene fluoride, blends of polyvinylidene fluoride and copolymers of vinylidene fluoride and hexafluoropropene, polyamides, polyimides, polyurethanes, polyisoprenes, polystyrenes, polysilicones, polycarbonates, polyarylether ketones, polymethacrylic acid esters, polyacrylic acid esters, aliphatic polyesters, aromatic polyesters, copolymers of polymerizable substances thereof.

15. A surgical implant according to any one of claim 1, characterized in that the basic structure comprises an absorbable material, preferably at least one of the materials selected from the following list:

synthetic bioabsorbable polymer materials, polyhydroxy acids, polylactides, polyglycolides, copolymers of glycolide and lactide, copolymers of glycolide and lactide in the ratio 90;

10, copolymers of glycolide and lactide in the ratio 5;

95, copolymers of lactide and trimethylene carbonate, copolymers of glycolide, lactide and trimethylene carbonate, polyhydroxybutyrates, polyhydroxyvaleriates, polycaprolactones, copolymers of glycolide and ε

-caprolactone, polydioxanones, poly-p-dioxanone, synthetic and natural oligo- and polyamino acids, polyphosphazenes, polyanhydrides, polyorthoesters, polyphosphates, polyphosphonates, polyalcohols, polysaccharides, polyethers, collagen, gelatin, bioabsorbable gel films cross-linked with omega 3 fatty acids, oxygenized regenerated cellulose.

16. A surgical implant according to any one of claim 1, characterized in that the film layer comprises at least one of the materials selected from the following list:

copolymers of glycolide and ε

-caprolactone, collagens, gelatine, hyaluronic acid, polyvinyl pyrrolidone, polyvinyl alcohol, fatty acids, polyhydroxy acids, polyether esters, polydioxanones, copolymers of polymerizable substances thereof.

17. A surgical implant according to any one of claim 1, characterized in that the marker comprises at least one of the materials selected from the following list:

poly-p-dioxanone, dyed poly-p-dioxanone, poly-p-dioxanone dyed with a violet dye.

18. A process of manufacturing a surgical implant according to claim 1, characterized by the steps:

providing a flexible, areal basic structure having a first face and a second face and being provided with pores extending from the first face to the second face,

providing an absorbable film layer,

placing the film layer onto the first face of the basic structure, an outer face of the film layer facing away from the basic structure,

applying heat and pressure, thereby softening a material provided at at least one of the basic structure and the film layer and attaching the film layer to the basic structure,

providing an absorbable marker which is adapted to indicate an upside/downside orientation of the outer face of the film layer and to indicate a center area of the basic structure,

placing the marker on the outer face of the film layer,

applying heat and pressure, thereby softening a material provided at at least one of the film layer and the marker and attaching the marker to the film layer.

19. A process according to claim 18, characterized in that at least one of the basic structure and the film layer comprises a bonding material, which has a melting temperature lower than the melting temperature of at least part of the material of the basic structure and lower than the melting temperature of at least part of the material of the film layer wherein the bonding material preferably comprises poly-p-dioxanone.

20. A process according to claim 18, characterized in that the marker comprises poly-p-dioxanone and is attached to the film layer, after the film layer has been attached to the basic structure, by applying heat and pressure for a period of time short enough in order to avoid deterioration of the marker, the film layer and the basic structure.

21. A process of intraperitoneally placing a surgical implant according to any one of claim 1 in a patient'"'"'s body, comprising the steps:

introducing the surgical implant via a trocar sleeve into the body and deploying the surgical implant, thereby using the marker to ensure that the second face of the basic structure faces the peritoneum,

fixing the implant on the peritoneum.

22. A process according to claim 21, wherein the implant, with the second face of the basic structure, is stuck on the peritoneum before the implant is fixed on the peritoneum.