Cathodic Corrosion Protection

• US 20170121828A1
• Filed: 11/02/2016
• Published: 05/04/2017
• Est. Priority Date: 11/03/2015
• Status: Active Grant

• Current Assignee: Vector Remediation Ltd.
• Original Assignee: Vector Corrosion Technologies Incorporated (Vector Corrosion Technologies)
• Inventors: Simpson, David Matthew, Sergi, George, Rathod, Tejal Nikita, Whitmore, David William
• Granted Patent: US 10,640,877 B2
• Time in Patent Office: Days
• CPC Class Codes: C23F 13/06 Constructional parts, or assemblies of cathodic-protection apparatus
• CPC Class Codes: C23F 13/20 Conducting electric current to electrodes
• CPC Class Codes: C23F 2201/02 Concrete, e.g. reinforced

Abstract

In a method for cathodically protecting and/or passivating a metal section in an ionically conductive material such as steel reinforcement in concrete or mortar, an impressed current or sacrificial anode communicates electrical current to the metal section and a storage component of electrical energy which can be a cell, battery or capacitor is provided as a component of the anode. The storage component can have replacement energy introduced by re-charging or replacing the component from an outside supply. Typically the cell or storage capacitor has an outer case which carries an anode material as an integral outer component.

Claims

1. A method for cathodically protecting and/or passivating a metal section in an ionically conductive material, comprising:

providing an anode for communication of an electrical current to the metal section in the ionically conductive material;

a storage component of electrical energy with two poles for communicating electrical current generated by release of the electrical energy;

electrically connecting one pole to the metal section, electrically connecting the other pole to the anode and placing the anode in ionic contact with the ionically conductive material such that the electrical current can flow from the storage component through the electrical connection to the metal section thus reducing a total amount of electrical energy;

wherein replacement electrical energy is introduced into the storage component while in situ.

2. The method according to claim 1 wherein the anode and the storage component are both at least partly contained in the ionically conductive material.

3. The method according to claim 1 wherein the storage component is connected as a single unit with the anode.

4. The method according to claim 1 wherein the storage component is contained within a closed or sealed canister defining the anode on an exterior surface.

5. The method according to claim 1 wherein the replacement electrical energy is introduced by re-charging the storage component.

6. The method according to claim 5 wherein the storage component is subsequently re-charged by a solar cell.

7. The method according to claim 5 wherein the storage component is subsequently re-charged by a piezo-electrical cell.

8. The method according to claim 5 wherein the storage component is subsequently automatically repeatedly re-charged.

9. The method according to claim 5 wherein the storage component is subsequently re-charged by a recharging power supply which is an integral unit with the storage component.

10. The method according to claim 5 wherein the storage component is subsequently re-charged by applying voltage between a first connection to the other pole of the storage component and a second connection to the metal section.

11. The method according to any claim 5 wherein there is an electrical connection to allow charging of the storage component by a recharging power supply without current from the recharging power supply going to the metal section.

12. The method according to claim 5 wherein the storage component is charged after installation while electrical connection to the metal section is maintained which acts to pass extra current to the metal section to passivate the metal section or reduce future current requirement to maintain passivity or mitigate corrosion of the metal section.

13. The method according to claim 1 wherein the replacement electrical energy is introduced by replacing the storage component.

14. The method according to claim 1 wherein the storage component is a cell or battery of cells.

15. The method according to claim 1 wherein the storage component is a capacitor.

16. The method according to claim 1 wherein the anode comprises a material which is not less noble than the metal section.

17. The method according to claim 1 wherein the anode comprises stainless steel.

18. The method according to claim 1 wherein the anode comprises a material which is less noble than the metal section so that it is sacrificial.

19. The method according to claim 18 wherein the anode and the storage component is arranged such that, when the storage component is discharged, the sacrificial anode operates such that electrons can flow from the anode through the electrical connection to the metal section.

20. The method according to claim 1 wherein said anode is collated with or is in electrical contact with a body of sacrificial anode material.

21. A method for cathodically protecting and/or passivating a metal section in an ionically conductive material, comprising:

providing a storage component with two poles;

providing an anode for communication of an electrical current to the metal section in the ionically conductive material where the anode is of a material which is not sacrificial to the metal section;

electrically connecting one pole to the metal section, electrically connecting the other pole to the anode and placing the anode in ionic contact with the ionically conductive material such that the electrical current can flow from the storage component through the electrical connection to the metal section;

wherein the anode comprises at least part of an outer surface of an outer case of the storage component.

22. A method for cathodically protecting and/or passivating a metal section in an ionically conductive material, comprising:

providing an anode for communication of an electrical current to the metal section in the ionically conductive material;

providing a capacitor for storage of electrical energy with two poles for communicating electrical current generated by release of the electrical energy;

and electrically connecting one pole to the metal section, electrically connecting the other pole to the anode and placing the anode in ionic contact with the ionically conductive material such that the electrical current can flow from the capacitor through the electrical connection to the metal section.

23. A method for cathodically protecting and/or passivating a metal section in an ionically conductive material, comprising:

providing a stainless steel anode for communication of an electrical current to the metal section in the ionically conductive material;

providing a storage component of electrical energy with two poles for communicating electrical current generated by release of the electrical energy;

electrically connecting one pole to the metal section and electrically connecting the other pole to the anode and placing the stainless steel anode in ionic contact with the ionically conductive material such that the electrical current can flow from the storage component through the electrical connection to the metal section.

24. A method for cathodically protecting and/or passivating a metal section in an ionically conductive material, comprising:

providing an anode for communication of an electrical current to the metal section in the ionically conductive material;

providing a storage component of electrical energy with two poles for communicating electrical current generated by release of the electrical energy;

electrically connecting one pole to the metal section and electrically connecting the other pole to the anode and placing the anode in ionic contact with the ionically conductive material such that the electrical current can flow from the storage component through the electrical connection to the metal section;

locating the storage component in a container;

and after a period of operation, replacing the storage component in the container with a replacement storage component to provide additional electrical energy.