WORKING UNIT EQUIPPED WITH A DEVICE FOR CONTACTLESS ELECTRICITY TRANSFER AND METHOD FOR CONTACTLESS ELECTRICITY TRANSFER IN A WORKING UNIT

• US 20170140869A1
• Filed: 05/22/2015
• Published: 05/18/2017
• Est. Priority Date: 05/23/2014
• Status: Abandoned Application

• Current Assignee: IMA - Industria Macchine Automatiche SPA (Vacchi Family)
• Original Assignee: IMA - Industria Macchine Automatiche SPA (Vacchi Family)
• Inventors: COSTANZO, ALESSANDRA, TREVISAN, RICCARDO, REA, DARIO
• Application Number:
  US15/310,308
• Publication Number:
  US 20170140869A1
• Time in Patent Office: Days
• CPC Class Codes: H01F 27/004 Arrangements for interchanging inductances, transformers or coils thereof
• CPC Class Codes: H01F 27/24 Magnetic cores
• CPC Class Codes: H01F 27/2895 Windings disposed upon ring cores
• CPC Class Codes: H01F 27/323 Insulation between winding turns, between winding layers
• CPC Class Codes: H01F 27/363 made of electrically conductive material
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H01F 38/18 Rotary transformers
• CPC Class Codes: H02J 50/05 using capacitive coupling
• CPC Class Codes: H02J 50/10 using inductive coupling

Abstract

Described is a working unit (1) comprising a stationary part (2) and a movable part (3) and a movable working device (4) defining an electrical user device, powered by a stationary electricity supply (5A) through a first contactless electricity supply line (L1), defined by a rotary transformer; the working unit (1) also comprises a control element (12), movable as one with the working device (4) and designed to vary a relative electrical property as a function of a parameter relative to the working device (4); the control element (12) is powered, at least temporarily, independently from the electricity supply of the working device (4).

Claims

1. A working unit defining a stationary part and a part movable relative to the stationary part, and having a working device in the movable part and forming an electrical user device, an electricity supply, in the stationary part and configured for generating a high frequency variable electricity supply, and a contactless electricity transfer device comprising:

a stationary core made of ferromagnetic material, connected to the stationary part of the working unit;

a first winding, wound on the stationary core and connected to the electricity supply;

a movable core made of ferromagnetic material, connected to the movable part of the working unit;

a second winding, wound on the movable core and connected to the working device for powering it,

wherein the stationary and movable cores are coupled, in such a way that a first current circulating in the first winding generates by electromagnetic induction a second current in the second winding, so the contactless device for transferring electricity constitutes a contactless electricity supply line of the working device;

a control element, movable as one with the working device and designed to vary a relative electrical property as a function of a parameter relative to the working device;

the control element is connected to the electricity supply or a further electricity supply for being supplied in the absence of electricity supply dispensed to the working device.

2. The working unit according to claim 1, comprising an electricity supply element connected electrically to the control element for powering it at least temporarily in the absence of electricity supply dispensed to the working device.

3. The working unit according to claim 2, wherein the electricity supply element comprises a rectifier and a DC/DC converter.

4. The working unit according to claim 2, wherein the electricity supply element comprises a capacitor or a battery of capacitors.

5. The working unit according to claim 4, wherein the electricity supply element comprises a rectifier and a DC/DC converter, and wherein the capacitor is connected to an outlet of the rectifier and to an inlet of the DC/DC converter.

6. The working unit according to claim 2, wherein the electricity supply element is directly connected electrically to the electricity supply line and is indirectly connected electrically to the control element to power it at least temporarily in the absence of electricity supply dispensed to the working device.

7. The working unit according to claim 2, wherein the working device is disconnected from the electricity supply element, so that it is excluded from a power supply current dispensed by the electricity supply element.

8. The working unit according to claim 1, comprising:

a further electricity supply in the stationary part of the working unit and configured for generating a high frequency variable electricity supply with predetermined trend;

a further contactless electricity supply line, independent of the contactless electricity supply line of the working device and defining a wireless connection between the control element and the further electricity supply for powering the control element in the absence of electricity supply dispensed to the device;

a processor connected to the further electricity supply to receive a control parameter representing a power supply current absorbed by the control element, wherein the processor is programmed to derive a control signal representing the parameter relating to the working device, as a function of a trend of the control parameter.

9. The working unit according to claim 8, comprising an impedance transformation network connected to the further electricity supply and configured in such a way that the further electricity supply has an inlet impedance with a module different to that of the inlet impedance of the control element, or different from the inlet impedance of the rectifier element inserted in the further contactless electricity supply line, for powering the control element with a direct current.

10. The working unit according to claim 9, wherein

the control parameter representing the power supply current actually dispensed by the further electricity supply is a voltage measured downstream of the further electricity supply, and the further electricity supply has an inlet impedance with a module greater than the inlet impedance of the control element;

or wherein

the control parameter representing the power supply current actually dispensed by the further electricity supply is an electrical power measured downstream of the further electricity supply, and the further electricity supply has an inlet impedance with a module much greater or much less than the inlet impedance of the control element;

or wherein

the control parameter representing the power supply current actually dispensed by the further electricity supply is a current measured downstream of the further electricity supply, and the further electricity supply has an inlet impedance with a module much less than the inlet impedance of the control element.

11. The working unit according to claim 8, wherein the electricity supply delivers a supply voltage at a first frequency and the further electricity supply delivers a supply voltage at a second frequency different from the first.

12. The working unit according to claim 8, wherein the further contactless electricity supply line comprises a capacitive coupling.

13. The working according to claim 12, wherein the capacitive coupling comprises a first and a second stationary winding, and a first and a second movable winding, wherein the first stationary winding faces the first movable winding to define a first capacitor and the second stationary winding faces the second movable winding to define a second capacitor, and wherein the first and second stationary winding are interposed between the first winding and the first and second movable winding, and the first and the second movable winding are interposed between the second winding and the first and second stationary winding.

14. The working unit according to claim 13, comprising:

a stationary spacer, made of electrically insulating material, interposed between the first winding and the first and the second stationary winding;

a stationary screen, made of conductive material, interposed between the first winding and the stationary spacer;

a movable spacer, made of electrically insulating material, interposed between the second winding and the first and the second movable winding;

a movable screen, made of conductive material, interposed between the second winding and the movable spacer.

15. The working unit according to claim 8, wherein the further electricity supply line comprises:

a third winding, wound on the stationary core and connected to the further electricity supply;

a fourth winding, wound on the movable core and connected to the control element for powering it.

16. The working unit according to claim 8, where the working device is disconnected from the further contactless electricity supply line, so it is excluded from a power supply current dispensed by the further contactless electricity supply line.

17. The working unit according to claim 1, wherein the contactless electricity transfer device has a cylindrical symmetry and the movable part of the working unit rotates relative to the stationary part of the working unit.

18. The working unit according to claim 1, wherein the control element is a position sensor or transducer.

19. The working unit according to claim 1, wherein the device comprises a heater, or a servomotor, or a compressor.

20. The working unit according to claim 1, wherein the device is a hot welder and the control element is a temperature sensor.

21. A method for contactless electricity transfer in a working unit, comprising a transfer of energy between a stationary electricity supply configured to generate a high frequency variable electricity supply, and a working device defining an electrical user device movable relative to the electricity supply, by means of the following steps:

generating a first current circulating in a first winding wound on a stationary core made of ferromagnetic material and connected to the electricity supply;

generating by electromagnetic induction, by the first current, a second current circulating in a second winding connected to the working device and wound on a movable core made of ferromagnetic material coupled to the stationary core, to define a contactless electricity supply line of the working device,

supplying electricity to a control element, movable as one with the working device and designed to vary a relative electrical property as a function of a parameter relative to the working device, through the electricity supply or a further electricity supply, in the absence of electricity supply dispensed to the working device.

22. The method according to claim 21, wherein the electricity supply of the control element comprises a dispensing of current to the control element by an electricity supply element which rectifies a current to be dispensed to the control element and performs a DC/DC conversion.

23. The method according to claim 22, comprising a step of storing, at least temporarily, electricity dispensed by the electricity supply element.

24. The method according to claim 21, comprising the following steps:

generating a high frequency variable supply voltage with predetermined trend, by a further electricity supply in the stationary part of the working unit;

electricity supply of the control element by means of a further contactless electricity supply line, independent of the contactless electricity supply line of the working device and defining a wireless connection between the control element and the further electricity supply, so that the control element may be powered in the absence of electricity supply dispensed to the device;

processing a control parameter representing a power supply current absorbed by the control element, to derive a control signal representing the parameter relating to the working device, as a function of a trend of the control parameter.

25. The method according to claim 21, wherein the electricity supply of the control element is independent of the electricity supply of the working device, so as to be able top power the control element without powering the working device.