POWER COLLECTION DEVICE FOR ELECTRIC MACHINE

• US 20170155298A1
• Filed: 12/21/2015
• Published: 06/01/2017
• Est. Priority Date: 11/26/2015
• Status: Active Grant

• Current Assignee: Industrial Technology Research Institute
• Original Assignee: Industrial Technology Research Institute
• Inventors: Lan, I-Wei, Yang, Han-Ping
• Granted Patent: US 9,847,691 B2
• Time in Patent Office: Days
• CPC Class Codes: H02K 2203/09 Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 3/522 for generally annular cores with salient poles

Abstract

A power collection device includes a carrier and a connection portion integrated with or attached to the carrier. The connection portion has a via for a wire to pass therethrough, a first side being in contact and connection with the carrier, a second side opposite to the first side, and a third side connected with the first and second sides. The via is in a shape of a circle, rectangle, square, rhombus, triangle with one side being close to the second side, or triangle with one angle being close to the second side. The via has a maximum length in a direction parallel to the first side being ¼ to ¾ times a length of the first side, and a maximum length in a direction perpendicular to the first side being ¼ to ¾ times a length from the first side to the second side.

Claims

1. A power collection device for an electric machine, comprising:

a carrier; and

a connection portion integrated with or attached to and being in contact with the carrier, the connection portion having a via configured for a wire to pass therethrough, a first side being in contact and connection with the carrier, a second side opposite to the first side, and a third side being in connection with the first side and the second side, wherein the via is in a shape of a circle, a rectangle, a square, a rhombus, a triangle with one side being close to the second side, or a triangle with one angle being close to the second side, and has a maximum length in a direction parallel to the first side being ¼

to ¾

times a length of the first side, and a maximum length in a direction perpendicular to the first side being ¼

to ¾

times a length from the first side to the second side.

2. The power collection device of claim 1, wherein the carrier has an enclosed shape.

3. The power collection device of claim 1, wherein the carrier has a non-enclosed shape.

4. The power collection device of claim 3, wherein the carrier has a gap to form the non-enclosed shape.

5. The power collection device of claim 1, wherein the carrier has an enclosed or a non-enclosed ring shape, a polygonal shape, a ring shape having a protruding portion, or a polygonal shape having a protruding portion.

6. The power collection device of claim 1, wherein the connection portion has a first geometric center, and the via has a second geometric center.

7. The power collection device of claim 6, wherein a distance between the first geometric center and the second geometric center in the direction parallel to the first side is less than 0.5 times a difference between the length of the first side and the maximum length of the via in the direction parallel to the first side.

8. The power collection device of claim 6, wherein a distance between the first geometric center and the second geometric center in the direction perpendicular to the first side is less than 0.5 times a difference between the length from the first side to the second side and the maximum length of the via in the direction perpendicular to the first side.

9. The power collection device of claim 1, wherein the connection portion is made of a conductive material.

10. The power collection device of claim 1, wherein the connection portion is made of an extensible material.

11. The power collection device of claim 10, wherein the connection portion is configured to be deformed to secure the wire.

12. The power collection device of claim 1, further comprising an insulation housing covering at least a portion of an outer surface of the carrier.

13. The power collection device of claim 12, wherein the insulation housing has an opening to expose the connection portion.

14. The power collection device of claim 12, further comprising a stator connected with the carrier or the insulation housing, and has a wire unit configured to protrude from the wire.

15. The power collection device of claim 14, wherein the connection portion is configured to be deformed to secure the wire.

16. The power collection device of claim 12, further comprising solder configured to be applied between the via and the wire.

17. The power collection device of claim 1, wherein the via has a central axis perpendicular to a central axis of the carrier.

18. The power collection device of claim 1, wherein the carrier has an L-shaped cross section, an inner surface facing a central axis of the carrier, an outer surface opposite to the inner surface, and a side surface connected with the inner surface and the outer surface.

19. The power collection device of claim 18, wherein the connection portion is disposed on the inner surface of the carrier.

20. The power collection device of claim 18, wherein the carrier further comprises a carrier opening penetrating throughout the inner surface and the outer surface.