HELICAL LOCK SPACER, INSTRUMENTS AND METHODS

• US 20170156879A1
• Filed: 12/02/2016
• Published: 06/08/2017
• Est. Priority Date: 12/02/2015
• Status: Active Grant

• Current Assignee: Brian Patrick Janowski
• Original Assignee: Brian Patrick Janowski
• Inventors: Janowski, Brian Patrick
• Granted Patent: US 10,166,116 B2
• Time in Patent Office: Days
• CPC Class Codes: A61F 2/30749 Fixation appliances for connecting prostheses to the body
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30289 helically-coiled
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/3082 Grooves
• CPC Class Codes: A61F 2002/30822 Circumferential grooves
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/3093 for promoting ingrowth of bone tissue
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium
• CPC Class Codes: A61F 2310/00071 Nickel or Ni-based alloys

Abstract

Disclosed are bone spacing implants for bone fusion with an open helix locking system and insertion instrumentation for implanting a spacer and fixating with a helix lock without removal of instrumentation between steps. Implanting methods comprise the steps of: positioning a coil driver over an elongate shaft portion of a bone spacer inserter; loading a helical lock implant on a distal end of an elongate shaft portion wherein an elongate shaft portion occupies a central core space of the helical lock; positioning and fixing a selected bone spacer implant to the bone spacer inserter instrument; advancing the bone spacer and helical lock instrumentation assembly into an intervertebral space; advancing through rotation a coil driver transmitting torsional forces against a butt surface of a helix lock until the helix lock is fully threaded into adjacent bone and the bone spacer.

Claims

1. ) A method of implanting a bone spacer having a helical lock in an intervertebral space comprising the steps of:

obtaining a bone spacer inserter instrument comprising an elongate shaft portion and a central locking rod portion;

positioning a coil driver over said elongate shaft portion of said bone spacer inserter;

loading a helical lock implant on a distal end of said elongate shaft portion wherein said elongate shaft portion occupies a central core space of said helical lock and wherein a cutting tip of said helical lock is orientated distally on said bone spacer inserter;

positioning a bone spacer implant against an engagement face disposed on a distal end of said elongate shaft portion;

advancing said locking rod portion into a spacer lock of said bone spacer thereby fixing said bone spacer implant to said bone spacer inserter instrument;

advancing the bone spacer and helical lock instrumentation assembly through an incision and into a predetermined position in an intervertebral space;

advancing through rotation said coil driver about its central axis thereby driving a tooth face on said coil driver to transmit torsional forces against a butt surface of a helix lock;

and continuing torsional forces on said coil driver until said helix lock is fully threaded into adjacent vertebral bone and said bone spacer.

2. ) The method of claim 1 further comprising the step of packing a graft aperture of said bone spacer with bone graft or bone graft substitute before advancing into an incision.

3. ) The method of claim 1 wherein the step of loading a helical lock on a distal end of said elongate shaft portion wherein said elongate shaft occupies a central core space of said helical lock and wherein a cutting tip of said helical lock is orientated distally further comprises the step of seating the coils of said helical lock within a complementary helical path on said elongate shaft portion.

4. ) The method of claim 1 further comprising the step applying a counter torque to the spacer inserter handle while simultaneously applying a torsional force said coil driver.

5. ) The method of claim 1 further comprising the step of threading said helical lock through at least one closed helical guide at a leading end of said bone spacer.

6. ) The method of claim 1 further comprising the step of threading said helical lock through at least one open helical guide at a leading end of said bone spacer.

7. ) The method of claim 1 further comprising the step of using a first helical guide on said spacer to guide a cutting tip of said helical lock to a vertebral endplate entry site.

8. ) The method of claim 1 further comprising the step of obtaining said spacer inserter, said coil driver, said locking rod, said bone spacer, and said helical lock from a surgical kit.

9. ) The method of claim 1 wherein the step of continuing torsional forces on said coil driver until helix lock is fully threaded into adjacent vertebral bone and bone spacer further comprises the step of advancing a cutting tip of said helix lock through a surface of a bone, through the body of the bone, then out a surface of a bone.

10. ) The method of claim 1 further comprises engaging and transmitting reverse torsional forces through a reverse element on a coil driver to a reverse surface on a helix lock to remove said helix lock.

11. ) The method of claim 1 wherein the step of positioning a bone spacer against an engagement face disposed on a distal end of said elongate shaft portion of said spacer inserter further comprises the step of engaging one or more positioners on said spacer inserter with one or more lock guides on said bone spacer.

12. ) The method of claim 1 wherein the step of continuing torsional forces on said coil driver until said helix lock is fully threaded into adjacent vertebral bone and bone spacer further comprises the step of seating a cutting tip of a helix lock into a tip pocket on said bone spacer.

13. ) The method of claim 1 further comprising the step of activating an anti-backout to prevent unintended back out of said helix lock from the bone spacer.

14. ) The method of claim 1 further comprising the step of insertion of a second helix lock to secure an adjacent bone to the bone spacer.

15. ) The method of claim 1 further comprising the step of insertion of a second helix lock in a bone spacer wherein said first helix lock and second helix lock are positioned to have intermeshing coils.

16. ) The method of claim 1 wherein the step of loading a helical lock on a distal end of said elongate shaft portion wherein said elongate shaft occupies a central core space of said helical lock and wherein a cutting tip of said helical lock is orientated distally on said bone spacer inserter further comprises the step of loading said helical lock until a butt surface of said helical lock abuts a path stop surface on said bone spacer inserter.

17. ) The method of claim 1 wherein the step of advancing a locking rod into a spacer lock of said bone spacer thereby fixing said bone spacer to said bone spacer inserter further comprises the step of applying a rotating force to a finger spool coupled to said locking rod.

18. ) The method of claim 1 wherein the step of advancing a spacer and helical lock instrumentation assembly through an incision and into a predetermined position in an intervertebral space further comprises the step of abutting an engagement face on said spacer inserter against an outer wall of a bone.

19. ) The method of claim 1 wherein the step of advancing a spacer and helical lock instrumentation assembly through an incision and into a predetermined position in an intervertebral space further comprises the step of abutting a receded engagement face on said spacer inserter against an outer wall of a bone.

20. ) The method of claim 1 further comprising the step of reversing said locking rod to release said spacer inserter from said bone spacer.