METHODS AND APPARATUSES FOR COMBUSTION DIAGNOSIS AND CONTROL OF INTERNAL COMBUSTION ENGINES USING ACCELEROMETERS

• US 20170211538A1
• Filed: 12/19/2016
• Published: 07/27/2017
• Est. Priority Date: 12/23/2015
• Status: Active Application

• Current Assignee: Cummins Incorporated
• Original Assignee: Cummins Incorporated
• Inventors: Duan, Jie, Booth, Richard A.
• Granted Patent: US 10,253,745 B2
• Time in Patent Office: Days
• CPC Class Codes: F02D 35/023 by determining the cylinder pressure
• CPC Class Codes: F02D 35/027 using knock sensors
• CPC Class Codes: F02D 41/1498 measuring engine roughness
• CPC Class Codes: F02P 5/15 Digital data processing
• CPC Class Codes: F02P 5/152 dependent on pinking detecting or indicating knocks in internal-combustion engines G01L23/22
• CPC Class Codes: F02P 5/153 dependent on combustion pressure
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

Methods and systems for diagnosis and control of an internal combustion engine using vibration data obtained from a vibration sensor mounted on the engine includes filtering vibration data within a predetermined engine combustion time period, where the vibration data is indicative of a vibration of an internal combustion engine, determining a peak cylinder pressure (PCP) of a combustion cycle of the internal combustion engine based on the filtered vibration data, determining a location of peak cylinder pressure (LPP) of the combustion cycle of the internal combustion engine based on the filtered vibration data, where the PCP and the LPP are indicative of a performance characteristic of the combustion cycle, and modifying an ignition timing of the internal combustion engine based on the determined PCP and LPP.

Claims

1. An apparatus, comprising:

a filter circuit structured to filter vibration data within a predetermined engine combustion time period, the vibration data indicative of a vibration of an internal combustion engine;

a PCP determination circuit operatively and communicably coupled to the filter circuit and structured to determine a peak cylinder pressure (PCP) of a combustion cycle of the internal combustion engine based on the filtered vibration data;

a LPP determination circuit operatively and communicably coupled to the filter circuit and structured to determine a location of peak cylinder pressure (LPP) of the combustion cycle of the internal combustion engine based on the filtered vibration data, the PCP and the LPP indicative of a performance characteristic of the combustion cycle; and

an ignition timing circuit and communicably coupled to the PCP determination circuit and the LPP determination circuit, wherein the ignition timing circuit is structured to modify an ignition timing of the internal combustion engine based on the determined PCP and LPP.

2. The apparatus of claim 1, wherein the ignition timing circuit is structured to modify the ignition timing of the internal combustion engine to prevent the internal combustion engine from partial fire, misfire, or over pressure.

3. The apparatus of claim 1, wherein the predetermined engine combustion time period includes a range of crank angle from about −

100 degree to about 100 degree.

4. The apparatus of claim 1, wherein the filter circuit includes a low-pass filter, and wherein a cutoff frequency of the low-pass filter is in a range of about 100 Hz to about 800 Hz.

5. The apparatus of claim 1, wherein the vibration data include voltage signals, wherein the PCP corresponds to a maximum of absolute levels of the voltage signals or a difference between the maximum and a minimum of the absolute levels of the voltage signals, and wherein the LPP corresponds to an crank angle location corresponding to a peak of the filtered vibration data.

6. The apparatus of claim 1, further comprising:

a PCP control circuit operatively and communicably coupled to the PCP determination circuit and structured to determine a first ignition timing offset to a base ignition timing based on the PCP determined by the PCP determination circuit. The apparatus of claim 1, further comprising;

a LPP control circuit operatively and communicably coupled to the LPP determination circuit and structured to determine a second ignition timing offset to the base ignition timing based on the LPP determined by the LPP determination circuit.

8. A system, comprising:

an internal combustion engine;

a vibration sensor communicably coupled to the internal combustion engine and structured to acquire vibration data indicative of a vibration of the internal combustion engine; and

a controller communicatively coupled with the vibration sensor, the controller structured to;

filter the vibration data within a predetermined engine combustion time period;

determine a peak cylinder pressure (PCP) of a combustion cycle of the internal combustion engine based on the filtered vibration data;

determine a location of peak cylinder pressure (LPP) of the combustion cycle of the internal combustion engine based on the filtered vibration data, the PCP and the LPP indicative of a performance characteristic of the combustion cycle; and

modify an ignition timing of the internal combustion engine based on the determined PCP and LPP.

9. The system of claim 8, wherein the vibration sensor is an accelerometer mounted on the internal combustion engine.

10. The system of claim 9, wherein the accelerometer includes a knock sensor.

11. The system of claim 9, wherein the accelerometer is mounted on a cylinder head or a head bolt of the internal combustion engine.

12. The system of claim 8, wherein the vibration data is filtered using a low-pass filter.

13. The system of claim 12, wherein a cutoff frequency of the low-pass filter is in a range of about 100 Hz to about 800 Hz.

14. The system of claim 8, wherein the internal combustion engine is a single-cylinder engine or a multiple-cylinder engine.

15. The system of claim 8, wherein the predetermined engine combustion time period includes a range of crank angle from about −

100 degree to about 100 degree.

16. The system of claim 8, wherein the vibration data include voltage signals, wherein the PCP corresponds to a maximum of absolute levels of the voltage signals or a difference between the maximum and a minimum of the absolute levels of the voltage signals, and wherein the LPP corresponds to an crank angle location corresponding to a peak of the filtered vibration data.

17. The system of claim 8, wherein the controller is further configured to:

determine a first ignition timing offset to a base ignition timing based on the determined PCP; and

modify the base ignition timing with the first ignition timing offset.

18. The system of claim 8, wherein the controller is further configured to:

determine a second ignition timing offset to the base ignition timing based on the determined LPP; and

modify the base ignition timing with the second ignition timing offset.

19. A method, comprising:

filtering vibration data within a predetermined engine combustion time period, the vibration data indicative of a vibration of an internal combustion engine;

determining a peak cylinder pressure (PCP) of a combustion cycle of the internal combustion engine based on the filtered vibration data;

determining a location of peak cylinder pressure (LPP) of the combustion cycle of the internal combustion engine based on the filtered vibration data, the PCP and the LPP indicative of a performance characteristic of the combustion cycle; and

modifying an ignition timing of the internal combustion engine based on the determined PCP and LPP.

20. The method of claim 19, wherein the predetermined engine combustion time period includes a range of crank angle from about −

100 degree to about 100 degree.

21. The method of claim 19, wherein the filtering vibration data includes filtering the vibration data using a low-pass filter, and wherein a cutoff frequency of the low-pass filter is in a range of about 100 Hz to about 800 KHz.

22. The method of claim 19, wherein the vibration data include voltage signals, wherein the PCP corresponds to a maximum of absolute levels of the voltage signals or a difference between the maximum and a minimum of the absolute levels of the voltage signals, and wherein the LPP corresponds to an crank angle location corresponding to a peak of the filtered vibration data.

23. The method of claim 19, further comprising:

determining a first ignition timing offset to a base ignition timing based on the determined PCP; and

modifying the base ignition timing with the first ignition timing offset.

24. The method of claim 19, further comprising:

determining a second ignition timing offset to the base ignition timing based on the determined LPP; and

modifying the base ignition timing with the second ignition timing offset.