TECHNIQUES FOR COLOR CONTONING IN ADDITIVE FABRICATION AND RELATED SYSTEMS AND METHODS

• US 20170217103A1
• Filed: 01/27/2017
• Published: 08/03/2017
• Est. Priority Date: 01/29/2016
• Status: Abandoned Application

• Current Assignee: Massachusetts Institute of Technology, Universität des Saarlandes
• Original Assignee: Massachusetts Institute of Technology, Universität des Saarlandes
• Inventors: Babaei, Vahid, Vidimce, Kiril, Didyk, Piotr, Matusik, Wojciech
• Application Number:
  US15/418,551
• Publication Number:
  US 20170217103A1
• Time in Patent Office: Days
• CPC Class Codes: B29C 64/112 using individual droplets, e.g. from jetting heads
• CPC Class Codes: B29C 64/129 characterised by the energy source therefor, e.g. by global irradiation combined with a mask
• CPC Class Codes: B29C 64/386 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: B29C 64/40 Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
• CPC Class Codes: B29K 2995/0021 Multi-coloured
• CPC Class Codes: B33Y 10/00 Processes of additive manufacturing
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor
• CPC Class Codes: B33Y 50/02 for controlling or regulating additive manufacturing processes
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/49023 3-D printing, layer of powder, add drops of binder in layer, new powder
• CPC Class Codes: H04N 1/60 Colour correction or control H04N1/54 takes precedence

Abstract

According to some aspects, a method is provided of producing multicolor objects via additive fabrication by forming a plurality of layers on a substrate from a plurality of materials each having a respective color, the method comprising obtaining image data, the image data indicating a color for each of a plurality of positions, determining a plurality of color stacks based on the image data, each color stack being determined based on the color associated with one of the plurality of positions of the image data, and each color stack specifying a sequence of materials, where each material in the sequence is selected from amongst the plurality of materials, and forming, via additive fabrication, a plurality of layers from the plurality of materials according to the specified sequence of materials associated with each color stack.

Claims

1. A method of producing multicolor objects via additive fabrication by forming a plurality of layers on a substrate from a plurality of materials each having a respective color, the method comprising:

obtaining image data, the image data indicating a color for each of a plurality of positions;

determining a plurality of color stacks based on the image data, each color stack being determined based on the color associated with one of the plurality of positions of the image data, and each color stack specifying a sequence of materials, where each material in the sequence is selected from amongst the plurality of materials; and

forming, via additive fabrication, a plurality of layers from the plurality of materials according to the specified sequence of materials associated with each color stack.

2. The method of claim 1, wherein the image data represents a two-dimensional image and the plurality of color stacks are formed on a substantially flat substrate.

3. The method of claim 2, further comprising forming the substrate from a plurality of layers of a white material.

4. The method of claim 1, further comprising obtaining a model of a three-dimensional object having a surface, and wherein the image data indicates a color for each of a plurality of positions on the surface.

5. The method of claim 4, further comprising forming a bulk region of the three-dimensional object from a substrate material, and wherein at least portions of the plurality of layers formed from the plurality of materials according to the specified sequence of materials associated with each color stack are formed on the bulk region.

6. The method of claim 1, further comprising resampling a source image to produce the obtained image data.

7. The method of claim 1, wherein the plurality of materials exhibit at least three different colors.

8. The method of claim 7, wherein the at least three different colors include cyan, magenta and yellow.

9. The method of claim 1, wherein each of the plurality of materials is a transparent material.

10. The method of claim 9, wherein each of the plurality of materials comprises a photopolymer and one or more color pigments.

11. The method of claim 1, wherein forming the plurality of color stacks via additive fabrication comprises depositing a liquid photopolymer and curing the photopolymer to a solid material.

12. The method of claim 1, wherein each of the plurality of color stacks specifies a sequence of at least twenty instances of materials selected from amongst the plurality of materials.

13. The method of claim 1, wherein the sequence of materials specified by each color stack groups instances of the same material in contiguous blocks.

14. The method of claim 1, wherein the sequence of materials specified by each color stack includes instances of each material only in a prescribed order.

15. An additive fabrication device configured to produce multicolor objects by forming a plurality of layers on a substrate from a plurality of materials each having a respective color, the additive fabrication device comprising:

a build platform;

one or more printheads configured to deposit liquid droplets of one of the plurality of materials onto the build platform or onto previously formed solid material;

a source of actinic radiation configured to cure deposited liquid droplets to produce solid material;

at least one processor; and

at least one processor-readable medium comprising processor-executable instructions that, when executed, perform a method comprising;

obtaining image data, the image data indicating a color for each of a plurality of positions;

determining a plurality of color stacks based on the image data, each color stack being determined based on the color associated with one of the plurality of positions of the image data, and each color stack specifying a sequence of materials, where each material in the sequence is selected from amongst the plurality of materials; and

operating the one or more printheads to form a plurality of layers from the plurality of materials according to the specified sequence of materials associated with each color stack.

16. The additive fabrication device of claim 15, wherein the image data represents a two-dimensional image and the plurality of color stacks are formed by the one or more printheads on a substantially flat substrate.

17. The additive fabrication device of claim 16, wherein the method further comprises forming the substrate from a plurality of layers of a white material.

18. The additive fabrication device of claim 15, wherein the method further comprises obtaining a model of a three-dimensional object having a surface, and wherein the image data indicates a color for each of a plurality of positions on the surface.

19. The additive fabrication device of claim 18, wherein the method further comprises forming a bulk region of the three-dimensional object from a substrate material, and wherein at least portions of the plurality of layers formed from the plurality of materials according to the specified sequence of materials associated with each color stack are formed on the bulk region.

20. The additive fabrication device of claim 15, wherein the plurality of materials exhibit at least three different colors.

21. The additive fabrication device of claim 20, wherein the at least three different colors include cyan, magenta and yellow.

22. The additive fabrication device of claim 15, wherein each of the plurality of materials is a transparent material.

23. The additive fabrication device of claim 15, wherein each of the plurality of materials comprises a photopolymer and one or more color pigments.

24. A method of calibrating an additive fabrication device configured to fabricate multicolor objects by forming a plurality of layers on a substrate from a plurality of materials each having a respective color, the method comprising:

forming, using the additive fabrication device, a plurality of calibration patches having different colors, wherein each calibration patch is formed from a plurality of layers that are each formed from one of the plurality of materials, each calibration patch being associated with a layer specification;

measuring an optical reflectance of each of the plurality of calibration patches at a plurality of different wavelengths of light; and

determining a mapping between spectral absorption and the layer specifications of the calibration patches based at least in part on the measured optical reflectance of each of the plurality of calibration patches.

25. The method of claim 24, further comprising determining spectral absorption of each of the plurality of calibration patches at a plurality of different wavelengths of light based on the measured optical reflectances, and wherein determining the mapping is based on the spectral absorption of each of the plurality of calibration patches.

26. The method of claim 24, wherein forming the plurality of calibration patches comprises forming at least fifty calibration patches having different colors.

27. The method of claim 24, wherein the plurality of materials exhibit at least three different colors.

28. The method of claim 27, wherein the at least three different colors include cyan, magenta and yellow.

29. The method of claim 24, wherein each of the plurality of materials is a transparent material.

30. The method of claim 29, wherein each of the plurality of materials comprises a photopolymer and one or more color pigments.

31. The method of claim 24, wherein each calibration patch is formed from at least twenty layers.

32. The method of claim 24, further comprising obtaining data indicative of a color and determining a sequence of the plurality of materials based on the color and the determined mapping.