DEVICE AND SYSTEM FOR DETECTING MALFUNCTION OF ROTATING MACHINE

• US 20170219421A1
• Filed: 12/15/2016
• Published: 08/03/2017
• Est. Priority Date: 02/02/2016
• Status: Active Grant

• Current Assignee: Klaus Schmidt
• Original Assignee: Klaus Schmidt
• Inventors: TAKAKI, Shugo, TAKAHASHI, Eiji, ARAKI, Kaname, HAYASHI, Masato
• Granted Patent: US 10,352,760 B2
• Time in Patent Office: Days
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence
• CPC Class Codes: G01N 2291/2693 Rotor or turbine parts
• CPC Class Codes: G01N 29/0618 synchronised with scanning, e.g. in real-time
• CPC Class Codes: G01N 29/0645 Display representation or displayed parameters, e.g. A-, B- or C-Scan
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/226 Handheld or portable devices
• CPC Class Codes: G01N 29/38 by time filtering, e.g. using time gates
• CPC Class Codes: G01N 29/4445 Classification of defects
• CPC Class Codes: G01N 29/4454 Signal recognition, e.g. specific values or portions, signal events, signatures
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14

Abstract

Provided is a device for detecting a malfunction of a rotating machine, the device being able to early detect the malfunction and to have a reduced size. The device includes a detecting unit for detecting vibration of the machine, sampling a signal indicative of the vibration with a predetermined sampling frequency, and outputting, at a time at intervals of a predetermined period, a plurality of the sampled data detected within the predetermined period, a storage for storing the plurality of the sampled data, a frequency analyzer for analyzing the frequency of the plurality of the sampled data, a determination unit for performing a primary determination based on the result of the analysis, a display unit for displaying the result of the analysis in chronological order and in real time, and a communication unit for transmitting the plurality of the sampled data to an information-processing device for performing a secondary determination.

Claims

1. A device for detecting a malfunction of a rotating machine, the device comprising

a detecting unit for detecting vibration of the rotating machine, sampling and detecting the vibration with a predetermined sampling frequency, and outputting, at a time at intervals of a predetermined period, a plurality of the sampled data detected within the predetermined period,

a storage for storing the plurality of the sampled data outputted by the detecting unit,

a frequency analyzer for analyzing the frequency of the plurality of the sampled data outputted by the detecting unit,

a determination unit for performing a primary determination based on the result of the frequency analysis by the frequency analyzer,

a display unit for displaying the result of the frequency analysis by the frequency analyzer in chronological order and in real time, and

a transmitting unit for transmitting the plurality of the sampled data outputted by the detecting unit to an information-processing device for performing a secondary determination.

2. The device for detecting a malfunction of a rotating machine according to claim 1, wherein the frequency analyzer analyzes the frequency of the plurality of the sampled data by fast Fourier transform and outputs amplitude data corresponding to the respective frequencies.

3. The device for detecting a malfunction of a rotating machine according to claim 2, wherein the display unit displays the result of the frequency analysis of the sampled data at respective times in chronological order, in real time, and in three dimensions:

the frequency dimension, the amplitude dimension (the amplitude dimension indicating amplitudes corresponding to respective frequencies), and time dimension.

4. The device for detecting a malfunction of a rotating machine according to claim 1,

wherein the frequency analyzer initiates the frequency analysis when the frequency analyzer has received the plurality of the sampled data from the detecting unit, and

wherein the analysis period from the initiation of the frequency analysis to the end of the frequency analysis is shorter than the predetermined period.

5. The device for detecting a malfunction of a rotating machine according to claim 1,

wherein the storage initiates storage of the plurality of the sampled data and the result of the frequency analysis when the storage has received the plurality of the sampled data from the detecting unit, and

wherein the storage period from the initiation of storage of the plurality of the sampled data to the end of the storage is shorter than the predetermined period.

6. The device for detecting a malfunction of a rotating machine according to claim 1,

wherein the device further comprises a termination instruction input unit for receiving an instruction to terminate detection of malfunctions,

wherein when the termination instruction input unit has received the instruction, the frequency analyzer reads all of the plurality of the sampled data stored in the storage, then analyzes the frequency of the data, and stores the result of the frequency analysis in chronological order in the storage.

7. The device for detecting a malfunction of a rotating machine according to claim 5,

wherein the frequency analyzer is functionally configured with a processor by executing a predetermined frequency-analysis-program, and

wherein upon starting the frequency analysis, the frequency analyzer is functionally configured with the processor, while upon completing the frequency analysis, the frequency analyzer is cleared from the processor.

8. The device for detecting a malfunction of a rotating machine according to claim 1,

wherein the detecting unit comprises

a sensor for detecting vibration of the rotating machine and outputting a signals indicative of the detected vibration,

an attachment part for removably attaching the sensor to the rotating machine, and

a sampler for sampling the signal that is indicative of the vibration and is outputted by the sensor with a predetermined sampling frequency and outputting, at a time at intervals of the predetermined period, the plurality of the sampled data detected within the predetermined period.

9. The device for detecting a malfunction of a rotating machine according to claim 1,

wherein the device further comprises a battery receptacle for holding a battery that is a power source for actuating the device.

10. The device for detecting a malfunction of a rotating machine according to claim 1,

wherein the detecting unit comprises

a sensor for detecting vibration of the rotating machine and outputting a signal indicative of the detected vibration,

an attachment part for removably attaching the sensor to the rotating machine, and

a sampler for sampling a signal that is indicative of the vibration and is outputted by the sensor with a predetermined sampling frequency and outputting, at a time at intervals of the predetermined period, the plurality of the sampled data detected within the predetermined period, and

wherein the device further comprises

a battery receptacle for holding a battery that is a power source for actuating the device,

a notification unit for providing an optical indication when the determination unit has determined that the rotating machine has a malfunction,

an input unit for providing an input for operating the device, and

a housing for enclosing the storage, the frequency analyzer, the determination unit, the display unit, the transmitting unit, the sampler, the battery receptacle, the notification unit, and the input unit.

11. A system for detecting a malfunction of a rotating machine, the system comprising

a device for detecting a malfunction of a rotating machine, the device comprising a detecting unit for detecting vibration of the rotating machine, sampling and detecting the vibration with a predetermined sampling frequency, and outputting, at a time at intervals of a predetermined period, a plurality of the sampled data detected within the predetermined period, a storage for storing the plurality of the sampled data outputted by the detecting unit, a frequency analyzer for analyzing the frequency of the plurality of the sampled data outputted by the detecting unit, a determination unit for performing a primary determination based on the result of the frequency analysis by the frequency analyzer, a display unit for displaying the result of the frequency analysis by the frequency analyzer in chronological order and in real time, and a transmitting unit for transmitting the plurality of the sampled data outputted by the detecting unit, and

an information-processing device that comprises a receiver for receiving the plurality of the sampled data transmitted by the transmitting unit, a second frequency analyzer for analyzing the frequency of the plurality of the sampled data received by the receiver, and a second determination unit for performing a secondary determination based on the result of the frequency analysis by the second frequency analyzer.