METHOD FOR THE NON-DESTRUCTIVE TESTING OF A TEST OBJECT BY MEANS OF ULTRASOUND AND DEVICE THEREFOR

• US 20170219536A1
• Filed: 06/03/2015
• Published: 08/03/2017
• Est. Priority Date: 06/03/2014
• Status: Active Grant

• Current Assignee: GE Sensing & Inspection Technologies GmbH (General Electric Company)
• Original Assignee: GE Sensing & Inspection Technologies GmbH (General Electric Company)
• Inventors: KOCH, Roman Heinrich, FALTER, Stephan, PRAUSE, Reinhard, BREIDENBACH, Helmut, BREIDENBACH, Christof, WEISE, Thomas
• Granted Patent: US 10,877,004 B2
• Time in Patent Office: Days
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/105 two or more emitters, two or more receivers
• CPC Class Codes: G01N 29/04 Analysing solids using acoustic emission techniques G01N29/14
• CPC Class Codes: G01N 29/0645 Display representation or displayed parameters, e.g. A-, B- or C-Scan
• CPC Class Codes: G01N 29/262 by electronic orientation or focusing, e.g. with phased arrays phased arrays per se G10K11/34
• CPC Class Codes: G01N 29/343 pulse waves, e.g. particular sequence of pulses, bursts
• CPC Class Codes: G01N 29/4454 Signal recognition, e.g. specific values or portions, signal events, signatures
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14

Abstract

A method for the nondestructive testing of a test object by ultrasound is provided, the method including generating a pulsed ultrasonic field in the test object by means of an array of individually drivable ultrasonic transmitting transducers acoustically coupled to the test object. The ultrasonic transmitting transducers are each driven with a specific analog transient excitation signal, wherein each analog transient excitation signal is generated based on an ultrasonic transmitting transducer-specific stored digital transient excitation function. The method further includes receiving resulting echo signals from the test object by means of an array of individually drivable ultrasonic receiving transducers, with each ultrasonic receiving transducer providing an analog time-resolved echo signal, temporarily storing the time-resolved, transducer-specific, digitized echo signals in the form of an echo signal set, and applying a plurality of different reception processing rules to the echo signal set.

Claims

1. A method for the non-destructive testing of a test object using an ultrasound, comprising the steps of:

generating a pulsed ultrasonic field in the test object with an array of individually drivable ultrasonic transmitting transducers acoustically coupled to the test object, the ultrasonic transmitting transducers each being driven with a specific analog transient excitation signal, wherein each analog transient excitation signal is generated based on an ultrasonic transmitting transducer-specific stored digital transient excitation function,

receiving resulting echo signals from the test object with an array of individually drivable ultrasonic receiving transducers, wherein each ultrasonic receiving transducer provides an analog time-resolved echo signal,

providing transducer-specific digitization of the time-resolved analog echo signals,

temporarily storing the time-resolved, transducer-specific, digitized echo signals in the form of an echo signal set,

applying a plurality of different reception processing rules to the echo signal set, wherein a reception processing rule has at least the following reception processing parameters;

the number and identity of the ultrasonic receiving transducers whose echo signals are being taken into account in the reception processing rule,

individual phase shifts applied to the echo signals taken into account in the reception processing rule, and, if applicable,

time frames in which the echo signals lie that are to be taken into account in the reception processing rule.

2. The method according to claim 1, wherein the applied reception processing rules differ in at least one of the reception processing parameters.

3. The method according to claim 1, wherein an image of at least one section of the test object volume is generated based on the result of the applied plurality of reception processing rules.

4. The method according to claim 3, wherein the image is two- or three-dimensional.

5. The method according to claim 1, wherein the test object has a predefined geometry, further comprising the steps of:

predefining a sound field geometry of the ultrasonic field insonified into the test object, which is adapted to the geometry of the test object and to the testing task to be carried out, and

determining the ultrasonic transmitting transducer-specific digital transient excitation functions that are suitable for generating an ultrasonic field in the test object with the predefined sound field geometry with the array of ultrasonic transmitting transducers.

6. The method according to claim 5, wherein the suitable ultrasonic transmitting transducer-specific digital transient excitation functions are determined based on a point transfer algorithm or a Fourier Transform algorithm.

7. The method according to claim 1, wherein the ultrasonic transmitting transducer-specific analog transient excitation functions are generated by a series of multi-level square wave signals.

8. The method according to claim 1, wherein the reception processing rules constitute an implementation of the paint brush method or of the dynamic depth focusing method.

9. The method according to claim 1, wherein the test object is a pipe and the geometry of the generated ultrasonic field in the test object corresponds to a plurality of sections of the envelope of a cone whose axis of symmetry stands perpendicular on the pipe surface.

10. The method according to claim 9, wherein the generated ultrasonic field has a disappearing sound amplitude in a plane extending through the insonification point and oriented transverse to the longitudinal pipe axis.

11. The method according to claim 1, wherein the test object is a test object with an increased wall thickness, and the generated ultrasonic field in the test object is cylindrically symmetric and has a focus whose length is greater than the Rayleigh length of the ultrasound.

12. The method according to claim 11, wherein the geometry of the ultrasonic field in the test object corresponds to a Bessel beam.

24. The device according to claim 1, wherein the device is a device for testing a test object with an increased wall thickness, and the ultrasonic transmitting device is configured to generate an ultrasonic field in the test object that is cylindrically symmetric and has a focus whose length is greater than the Rayleigh length of the ultrasound.

25. The device according to claim 24, wherein the geometry of the ultrasonic field, for whose generation the ultrasonic transmitting device is configured, in the test object corresponds to a Bessel beam.

13. A device for the non-destructive testing of a test object with an ultrasound, comprising:

an ultrasonic transmitting unit configured to generate a pulsed ultrasonic field in the test object with an array of individually drivable ultrasonic transmitting transducers acoustically coupled to the test object, by the ultrasonic transmitting transducers each being driven with a specific analog transient excitation signal, wherein each analog transient excitation signal is generated based on an ultrasonic transmitting transducer-specific digital transient excitation function stored in the ultrasonic transmitting unit,

an ultrasonic receiving unit configured to;

receive resulting echo signals from the test object with an array of individually drivable ultrasonic receiving transducers, each ultrasonic receiving transducer providing an analog time-resolved echo signal,

digitize in a transducer-specific way and temporarily store, in the form of an echo signal set, the analog echo signals that were received in a time-resolved manner, and

apply a plurality of different reception processing rules to the echo signal set, a reception processing rule having at least the following reception processing parameters;

the number and identity of the ultrasonic receiving transducers whose echo signals are being taken into account in the reception processing rule,

individual phase shifts applied to the echo signals taken into account in the reception processing rule, and, if applicable,

time frames in which the echo signals lie that are to be taken into account in the reception processing rule.

14. The device according to claim 13, wherein the applied reception processing rules differ in at least one of the reception processing parameters.

15. The device according to claim 13, wherein the ultrasonic receiving unit is further configured to generate an image of at least one section of the test object volume based on the result of the applied plurality of reception processing rules.

16. The device according to claim 15, wherein the image is two- or three-dimensional.

17. The device according to claim 13, wherein the test object has a predefined geometry, and wherein the ultrasonic transmitting unit is configured for insonifying an ultrasonic field into the test object whose sound field geometry is adapted to the geometry of the test object and to the testing task to be carried out.

18. The device according to claim 17, wherein the ultrasonic transmitting unit further comprises a calculating unit configured for determining the ultrasonic transmitting transducer-specific digital transient excitation functions that are suitable for generating an ultrasonic field in the test object with the predefined sound field geometry with the array of ultrasonic transmitting transducers.

19. The device according to claim 18, wherein the calculating unit is configured for determining the suitable ultrasonic transmitting transducer-specific digital transient excitation functions based on a point transfer algorithm or a Fourier Transform algorithm.

20. The device according to claim 13, wherein the ultrasonic transmitting unit is configured to generate the ultrasonic transmitting transducer-specific analog transient excitation signals with a series of multi-level square wave signals.

21. The device according to claim 13, wherein the reception processing rules constitute an implementation of the paint brush method or of the dynamic depth focusing method.

22. The device according to claim 13, wherein the device is a device for testing a pipe, and that the ultrasonic transmitting device is configured for generating an ultrasonic field in the test object whose geometry corresponds to a plurality of sections of the envelope of a cone, whose axis of symmetry stands perpendicular on the pipe surface.

23. The device according to claim 23, wherein the ultrasonic field, for whose generation the ultrasonic transmitting device is configured, has a disappearing sound amplitude in a plane extending through the insonification point and oriented transverse to the longitudinal pipe axis.