LEAK DETECTOR

• US 20170234761A1
• Filed: 02/15/2016
• Published: 08/17/2017
• Est. Priority Date: 02/15/2016
• Status: Active Grant

• Current Assignee: Kane USA Inc.
• Original Assignee: Universal Enterprises, Incorporated
• Inventors: Augusto, David W.
• Granted Patent: US 10,001,427 B2
• Time in Patent Office: Days
• CPC Class Codes: G01J 3/42 Absorption spectrometry; Double beam spectrometry; Flicker spectrometry; Reflection spectrometry beam switching arrangements G01J3/08
• CPC Class Codes: G01M 3/16 using electric detection means G01M3/045, G01M3/06, G01M3/12, G01M3/20, G01M3/24, G01M3/26 take precedence
• CPC Class Codes: G01M 3/38 by using light G01M3/02 takes precedence
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 2201/0221 Portable; cableless; compact; hand-held

Abstract

A handheld-sized, single-hand-holdable, single-hand-operable battery-powered gas leak detector that draws in a sample of ambient air for detecting the presence of a gas by sensing changes in infrared (IR) energy between an IR emitter and an IR sensor when the gas is in the space between the IR emitter and the IR sensor. An algorithm is used that triggers detection of a gas when the change in IR energy between the IR emitter and the IR sensor is more rapid than the thermal drift of the IR sensor, and the detector design allows for IR energy within a wide range of approximately 0.4 micrometers to approximately 20 micrometers to pass into the air being sampled.

Claims

1. A single-hand operable, single-hand sized, handheld portable gas leak detector comprising:

(a) a single-hand sized housing enclosure having an interior volume and having a length, a width, and a thickness, the length extending longitudinally from a bottom surface to a top surface, the width extending from a left side surface to a right side surface, and the thickness extending from a back side surface to a front side surface;

(b) an intake probe tube extending away from the interior of the housing enclosure;

(c) an optical bench disposed within said housing enclosure that includes an air sample tube having an infrared (IR) emitter module at one end of the air sample tube and an IR sensor module at the opposite end of the air sample tube, an inlet near said IR emitter module fluidly connected with said intake probe tube, and an outlet near said IR sensor module fluidly connected with an air pump within said housing enclosure via a flexible tube, said optical bench being insulated from bending within said housing enclosure;

(d) said IR sensor module having a wide band optical filter oriented between air drawn in to said air sample tube and an IR sensor within said IR sensor module;

(e) an analog to digital converter (ADC) electrically interconnected with said IR sensor module;

(f) a microprocessor (CPU) electrically interconnected with said ADC and adapted for performing an algorithm that triggers detection of a gas when a change in IR energy between said IR emitter module and said IR sensor module is more rapid than a thermal drift of said IR sensor module; and

(g) a battery power supply electrically interconnected with said CPU, said ADC, said air pump, said IR emitter module, and said IR sensor module.

2. The detector of claim 1 wherein said length is greater than said width and said width is greater than said thickness, wherein said intake probe tube is flexible and includes a moisture filter, and wherein said air pump draws air at a rate of approximately 100 cc/minute.

3. The detector of claim 1 wherein said optical bench comprises just one optical filter consisting of said wide band optical filter, said wide band optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range.

4. The detector of claim 1 wherein said optical bench comprises just two optical filters consisting of said wide band optical filter, said wide band optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range, and a second wide band optical filter positioned between air drawn in to said air sample tube and the IR emitter in said IR emitter module, said second wide band optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range.

5. The detector of claim 1 wherein said optical bench comprises just three optical filters consisting of said wide band optical filter as a first optical filter, said first optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range, and a second optical filter positioned between air drawn in to said air sample tube and the IR emitter in said IR emitter module, said second optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range, and a third optical filter positioned between air drawn in to said air sample tube and said first optical filter, said third optical filter allowing passage of a narrow band of IR wavelengths to detect a specific gas and attenuating IR wavelengths outside of that range.

6. The detector of claim 1 further comprising a speaker that provides a three tone idle signal every two seconds when not indicating detection of a target gas and that provides a high pitch squeal when indicating detection of said target gas, with the frequency of the squeal increasing with detection of increased concentration of said target gas, a visual display that provides a light when indicating detection of said target gas, with an increase in an amount of said light with detection of increased concentration of said target gas, and a tactile indication that provides a vibration with detection of said target gas, with an increase in vibration intensity with detection of increased concentration of said target gas.

7. The detector of claim 1 wherein said optical bench is insulated from bending by being disposed in a structure floatingly secured within said housing enclosure.

8. The detector of claim 1 wherein said optical bench is insulated from bending by being molded into molded structure comprising said housing enclosure.

9. A single-hand operable, single-hand sized, handheld portable gas leak detector comprising:

(a) a single-hand sized housing enclosure having an interior volume and having a length, a width, and a thickness, the length extending longitudinally from a bottom surface to a top surface, the width extending from a left side surface to a right side surface, and the thickness extending from a back side surface to a front side surface, wherein said length is greater than said width and said width is greater than said thickness;

(b) an intake probe tube extending away from the interior of the housing enclosure, wherein said intake probe tube includes a moisture filter;

(c) an optical bench disposed within said housing enclosure that includes an air sample tube having an infrared (IR) emitter module at one end of the air sample tube and an IR sensor module at the opposite end of the air sample tube, an inlet near said IR emitter module fluidly connected with said intake probe tube, and an outlet near said IR sensor module fluidly connected with an air pump within said housing enclosure via a flexible tube, said optical bench being insulated from bending within said housing enclosure, wherein said air pump draws air at a rate of approximately 100 cc/minute;

(d) said IR sensor module having a wide band optical filter oriented between air drawn in to said air sample tube and an IR sensor within said IR sensor module;

(e) an analog to digital converter (ADC) electrically interconnected with said IR sensor module;

(f) a microprocessor (CPU) electrically interconnected with said ADC and adapted for performing an algorithm that triggers detection of a gas when a change in IR energy between said IR emitter module and said IR sensor module is more rapid than a thermal drift of said IR sensor module;

(g) a battery power supply electrically interconnected with said CPU, said ADC, said air pump, said IR emitter module, and said IR sensor module;

(h) a speaker that provides a three tone idle signal every two seconds when not indicating detection of a target gas and that provides a high pitch squeal when indicating detection of said target gas, with the frequency of the squeal increasing with detection of increased concentration of said target gas;

(i) a visual display that provides a light when indicating detection of said target gas, with an increase in an amount of said light with detection of increased concentration of said target gas; and

(j) a tactile indication that provides a vibration with detection of said target gas, with an increase in vibration intensity with detection of increased concentration of said target gas.

10. The detector of claim 9 wherein said intake probe tube is flexible.

11. The detector of claim 9 wherein said intake probe tube is rigid.

12. The detector of claim 9 wherein said optical bench comprises just one optical filter consisting of said wide band optical filter, said wide band optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range.

13. The detector of claim 9 wherein said optical bench comprises just two optical filters consisting of said wide band optical filter, said wide band optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range, and a second wide band optical filter positioned between air drawn in to said air sample tube and the IR emitter in said IR emitter module, said second wide band optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range.

14. The detector of claim 9 wherein said optical bench comprises just three optical filters consisting of said wide band optical filter as a first optical filter, said first optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range, and a second optical filter positioned between air drawn in to said air sample tube and the IR emitter in said IR emitter module, said second optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range, and a third optical filter positioned between air drawn in to said air sample tube and said first optical filter, said third optical filter allowing passage of a narrow band of IR wavelengths to detect a specific gas and attenuating IR wavelengths outside of that range.

15. The detector of claim 9 wherein said optical bench is insulated from bending by being disposed in a structure floatingly secured within said housing enclosure.

16. The detector of claim 9 wherein said optical bench is insulated from bending by being molded into molded structure comprising said housing enclosure.

17. A single-hand operable, single-hand sized, handheld portable gas leak detector comprising:

(a) a single-hand sized housing enclosure having an interior volume and having a length, a width, and a thickness, the length extending longitudinally from a bottom surface to a top surface, the width extending from a left side surface to a right side surface, and the thickness extending from a back side surface to a front side surface;

(b) an intake probe tube extending away from the interior of the housing enclosure, wherein said intake probe tube includes a moisture filter;

(c) an optical bench disposed within said housing enclosure that includes an air sample tube having an infrared (IR) emitter module at one end of the air sample tube and an IR sensor module at the opposite end of the air sample tube, an inlet near said IR emitter module fluidly connected with said intake probe tube, and an outlet near said IR sensor module fluidly connected with an air pump within said housing enclosure via a flexible tube, said optical bench being insulated from bending within said housing enclosure;

(d) said IR sensor module having a wide band optical filter oriented between air drawn in to said air sample tube and an IR sensor within said IR sensor module;

(e) an analog to digital converter (ADC) electrically interconnected with said IR sensor module;

(f) a microprocessor (CPU) electrically interconnected with said ADC and adapted for performing an algorithm that triggers detection of a gas when a change in IR energy between said IR emitter module and said IR sensor module is more rapid than a thermal drift of said IR sensor module; and

(g) a battery power supply electrically interconnected with said CPU, said ADC, said air pump, said IR emitter module, and said IR sensor module;

(h) a speaker that provides a three tone idle signal every two seconds when not indicating detection of a target gas and that provides a high pitch squeal when indicating detection of said target gas, with the frequency of the squeal increasing with detection of increased concentration of said target gas;

(i) a visual display that provides a light when indicating detection of said target gas, with an increase in an amount of said light with detection of increased concentration of said target gas; and

(j) a tactile indication that provides a vibration with detection of said target gas, with an increase in vibration intensity with detection of increased concentration of said target gas, wherein said optical bench comprises just three optical filters consisting of said wide band optical filter as a first optical filter, said first optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range, and a second optical filter positioned between air drawn in to said air sample tube and the IR emitter in said IR emitter module, said second optical filter allowing passage of IR wavelengths within the range of approximately 0.4 um to approximately 20 um and attenuating IR wavelengths outside of that range, and a third optical filter positioned between air drawn in to said air sample tube and said first optical filter, said third optical filter allowing passage of a narrow band of IR wavelengths to detect a specific gas and attenuating IR wavelengths outside of that range.

18. The detector of claim 17 wherein said intake probe tube includes a moisture filter, and wherein said air pump draws air at a rate of approximately 100 cc/minute.

19. The detector of claim 17 wherein said optical bench is insulated from bending by being disposed in a structure floatingly secured within said housing enclosure.

20. The detector of claim 17 wherein said optical bench is insulated from bending by being molded into molded structure comprising said housing enclosure.