Monitoring and Controlling Hydrocyclones Using Vibration Data
First Claim
1. A hydrocyclone vibration measurement system comprising:
- a set of upper vibration sensors comprising at least one vibration sensor attached to an overflow portion of each hydrocyclone in a hydrocyclone pack, the upper vibration sensors generating a plurality of analog overflow vibration signals;
a set of lower vibration sensors comprising at least one vibration sensor attached to an underflow portion of each of the hydrocyclones in the hydrocyclone pack, the lower vibration sensors generating a plurality of analog underflow vibration signals; and
a vibration analysis system including;
an analog-to-digital converter for sampling the analog overflow vibration signals and underflow vibration signals at a fixed sampling rate and converting the analog overflow and underflow vibration signals into digital overflow and underflow vibration signals; and
one or more overall vibration processing channels for processing the digital overflow and underflow vibration signals to generate overflow and underflow scalar vibration values representing overall vibration measured at the overflow and underflow portions of the hydrocyclones in the hydrocyclone pack.
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Accused Products
Abstract
A hydrocyclone vibration measurement system includes an upper vibration sensor attached to the overflow of a hydrocyclone and a lower vibration sensor attached to the underflow of the hydrocyclone. A vibration analysis system includes an ADC, an overall vibration value processing channel, and one or more band pass filters. The overall vibration value processing channel generates overflow and underflow scalar vibration values representing overall vibration measured at the overflow and underflow portions of the hydrocyclone. The vibration analysis system may interface with a DCS to provide control information for controlling the hydrocyclone based on the overflow and underflow scalar vibration values.
101 Citations
31 Claims
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1. A hydrocyclone vibration measurement system comprising:
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a set of upper vibration sensors comprising at least one vibration sensor attached to an overflow portion of each hydrocyclone in a hydrocyclone pack, the upper vibration sensors generating a plurality of analog overflow vibration signals; a set of lower vibration sensors comprising at least one vibration sensor attached to an underflow portion of each of the hydrocyclones in the hydrocyclone pack, the lower vibration sensors generating a plurality of analog underflow vibration signals; and a vibration analysis system including; an analog-to-digital converter for sampling the analog overflow vibration signals and underflow vibration signals at a fixed sampling rate and converting the analog overflow and underflow vibration signals into digital overflow and underflow vibration signals; and one or more overall vibration processing channels for processing the digital overflow and underflow vibration signals to generate overflow and underflow scalar vibration values representing overall vibration measured at the overflow and underflow portions of the hydrocyclones in the hydrocyclone pack. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18)
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19. A method for measuring and analyzing vibration associated with a hydrocyclone, the method comprising:
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(a) sensing vibration associated with an overflow portion of the hydrocyclone using an upper vibration sensor attached to the overflow portion; (b) the upper vibration sensor generating an analog overflow vibration signal indicative of the vibration sensed in step (a); (c) sensing vibration associated with an underflow portion of the hydrocyclone using a lower vibration sensor attached to the underflow portion; (d) the lower vibration sensor generating an analog underflow vibration signal indicative of the vibration sensed in step (c); (e) sampling the analog overflow vibration signal and underflow vibration signal at a fixed sampling rate and converting the analog overflow and underflow vibration signals into digital overflow and underflow vibration signals; and (f) processing the digital overflow and underflow vibration signals to generate overflow and underflow scalar vibration values representing overall vibration measured at the overflow and underflow portions of the hydrocyclone. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31)
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Specification