ABNORMALITY DETECTION DEVICE FOR HYDRAULIC CIRCUIT AND ABNORMALITY DETECTION METHOD FOR HYDRAULIC CIRCUIT

• US 20170248225A1
• Filed: 12/02/2016
• Published: 08/31/2017
• Est. Priority Date: 02/25/2016
• Status: Active Grant

• Current Assignee: Subaru Corp.
• Original Assignee: Fuji Jukogyo KK (Subaru Corp.)
• Inventors: IGARASHI, Masato, YOSHIDA, Sho
• Granted Patent: US 10,443,716 B2
• Time in Patent Office: Days
• CPC Class Codes: F16H 2061/1208 with diagnostic check cycles; Monitoring of failures
• CPC Class Codes: F16H 2061/1264 Hydraulic parts of the controller, e.g. a sticking valve or clogged channel
• CPC Class Codes: F16H 2061/66286 Control for optimising pump efficiency
• CPC Class Codes: F16H 61/0025 Supply of control fluid; Pumps therefore
• CPC Class Codes: F16H 61/12 Detecting malfunction or potential malfunction, e.g. fail safe in control of hydrostatic gearing F16H61/4192; Circumventing or fixing failures
• CPC Class Codes: F16H 61/662 with endless flexible members

Abstract

An abnormality detection device for a hydraulic circuit including an oil pump, a switching unit switching between a fully discharged state and a partial discharge, a pressure regulator, a pressure regulation controller and a hydraulic detector, The device includes: a storage storing a maximum discharge pressure of oil capable of being discharged in the partially discharged state; a switching controller performing control of switching into the fully discharged state; and a determination unit determining that the switching unit has a fixation abnormality of the partially discharged state when a hydraulic pressure approximately corresponds to the maximum discharge pressure in the partially discharged state in a state where a hydraulic pressure higher than the maximum discharge pressure in the partially discharged state is set as a target hydraulic pressure and the pressure regulator is controlled to achieve the target hydraulic pressure after the switching control.

Claims

1. An abnormality detection device for a hydraulic circuit comprising an oil pump capable of increasing a pressure of oil sucked through a suction port and discharging the oil through discharge ports, a switching unit that switches between a fully discharged state where oil is discharged to an oil passage through all the discharge ports and a partially discharged state where oil is discharged to the oil passage through part of the discharge ports, a pressure regulator that regulates a pressure of oil discharged in the oil passage in either one of the discharge states switched by the switching unit, a pressure regulation controller that controls the pressure regulation of the pressure regulator and a hydraulic detector that detects a hydraulic pressure regulated by the pressure regulator, the device comprising:

a storage that stores a maximum discharge pressure of oil capable that is allowed to be discharged in the partially discharged state;

a switching controller that performs switching control to switch to the fully discharged state by the switching unit; and

a determination unit that determines that the switching unit has a fixation abnormality of the partially discharged state when a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state in a state where, after the switching control performed by the switching control unit, the pressure regulation controller sets a target hydraulic pressure to a hydraulic pressure higher than the maximum discharge pressure in the partially discharged state stored in the storage, and performs pressure regulation control on the pressure regulator to achieve the target hydraulic pressure.

2. The abnormality detection device for the hydraulic circuit according to claim 1, wherein

the storage stores a maximum discharge pressure of oil that is allowed to be discharged in the fully discharged state, and

the determination unit determines that the switching unit has a fixation abnormality in the partially discharged state when a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state in a state where the he pressure regulation controller sets the target hydraulic pressure to a hydraulic pressure between the maximum discharge pressure in the partially discharged state stored in the storage and the maximum discharge pressure in the fully discharged state stored in the storage and performs pressure the regulation control on the pressure regulator to achieve the target hydraulic pressure.

3. The abnormality detection device for the hydraulic circuit according to claim 1,

wherein the determination unit determines that the switching unit has a fixation abnormality of the partially discharged state when, in a state where the pressure regulation controller sets a first target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state at a first discharge amount of the oil pump is and performs the pressure regulation control on the pressure regulator to achieve the first target hydraulic pressure, a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state at the first discharge amount as well as when, in a state where the pressure regulation controller sets a second target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state at a second discharge amount different from the first discharge amount by a prescribed amount is set and performs the pressure regulation control on the pressure regulator to achieve the second target hydraulic pressure, a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state at the second discharge amount.

4. The abnormality detection device for the hydraulic circuit according to claim 2,

wherein the determination unit determines that the switching unit has a fixation abnormality of the partially discharged state when, in a state where the pressure regulation controller sets a first target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state at a first discharge amount of the oil pump is and performs the pressure regulation control on the pressure regulator to achieve the first target hydraulic pressure, a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state at the first discharge amount as well as when, in a state where the pressure regulation controller sets a second target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state at a second discharge amount different from the first discharge amount by a prescribed amount is set and performs the pressure regulation control on the pressure regulator to achieve the second target hydraulic pressure, a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state at the second discharge amount.

5. The abnormality detection device for the hydraulic circuit according to claim 3, wherein

the hydraulic circuit is a hydraulic circuit mounted on a vehicle that uses an engine an engine as a drive source,

the oil pump has a maximum discharge pressure characteristic indicating the maximum discharge pressure in the partially discharged state, which varies according to a number of engine revolutions,

the storage stores the maximum discharge pressure characteristic in the partially discharged state, which varies according to the number of engine revolutions, and

the determination unit determines that the switching unit has a fixation abnormality of the partially discharged state exists in when, in a state where the pressure regulation controller set a first target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state at a first number of engine revolutions acquired from the maximum discharge pressure characteristic in the partially discharged state stored in the storage and performs the pressure regulation control on the pressure regulator to achieve the first target hydraulic pressure, a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state at the first number of engine revolutions, as well as when, in a state where the pressure regulation controller sets a second target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state at a second number of engine revolutions different from the first number of engine revolutions by a prescribed number of engine revolutions, which is acquired from the maximum discharge pressure characteristic in the partially discharged state stored in the storage and performs the pressure regulation control on the pressure regulator to achieve the second target hydraulic pressure by t, a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state at the second number of engine revolutions.

6. The abnormality detection device for the hydraulic circuit according to claim 4, wherein

the hydraulic circuit is a hydraulic circuit mounted on a vehicle that uses an engine an engine as a drive source,

the oil pump has a maximum discharge pressure characteristic indicating the maximum discharge pressure in the partially discharged state, which varies according to a number of engine revolutions,

the storage stores the maximum discharge pressure characteristic in the partially discharged state varying in accordance with the number of engine revolutions, and

the determination unit determines that the switching unit has a fixation abnormality of the partially discharged state exists in when, in a state where the pressure regulation controller set a first target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state at a first number of engine revolutions acquired from the maximum discharge pressure characteristic in the partially discharged state stored in the storage and performs the pressure regulation control on the pressure regulator to achieve the first target hydraulic pressure, a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state at the first number of engine revolutions, as well as when, in a state where the pressure regulation controller sets a second target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state at a second number of engine revolutions different from the first number of engine revolutions by a prescribed number of engine revolutions, which is acquired from the maximum discharge pressure characteristic in the partially discharged state stored in the storage and performs the pressure regulation control on the pressure regulator to achieve the second target hydraulic pressure by t, a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state at the second number of engine revolutions.

7. The abnormality detection device for the hydraulic circuit according to claim 1, wherein

the switching unit includes a solenoid valve and a spool valve, and switches between the fully discharged state and the partially discharged state by opening/closing the spool valve by a control pressure supplied from the solenoid valve, and

the determination unit determines whether at least one of the solenoid valve or the spool valve has a fixation abnormality of the partially discharged state.

8. The abnormality detection device for the hydraulic circuit according to claim 2, wherein

the switching unit includes a solenoid valve and a spool valve, and switches between the fully discharged state and the partially discharged state by opening/closing the spool valve by a control pressure supplied from the solenoid valve, and

the determination unit determines whether at least one of the solenoid valve or the spool valve has a fixation abnormality of the partially discharged state.

9. The abnormality detection device for the hydraulic circuit according to claim 3, wherein

the switching unit includes a solenoid valve and a spool valve, and switches between the fully discharged state and the partially discharged state by opening/closing the spool valve by a control pressure supplied from the solenoid valve, and

the determination unit determines whether at least one of the solenoid valve or the spool valve has a fixation abnormality of the partially discharged state.

10. The abnormality detection device for the hydraulic circuit according to claim 4, wherein

the switching unit includes a solenoid valve and a spool valve, and switches between the fully discharged state and the partially discharged state by opening/closing the spool valve by a control pressure supplied from the solenoid valve, and

the determination unit determines whether at least one of the solenoid valve or the spool valve has a fixation abnormality of the partially discharged state.

11. The abnormality detection device for the hydraulic circuit according to claim 5, wherein

the switching unit includes a solenoid valve and a spool valve, and switches between the fully discharged state and the partially discharged state by opening/closing the spool valve by a control pressure supplied from the solenoid valve, and

the determination unit determines whether at least one of the solenoid valve or the spool valve has a fixation abnormality of the partially discharged state.

12. The abnormality detection device for the hydraulic circuit according to claim 6, wherein

the switching unit includes a solenoid valve and a spool valve, and switches between the fully discharged state and the partially discharged state by opening/closing the spool valve by a control pressure supplied from the solenoid valve, and

the determination unit determines whether at least one of the solenoid valve or the spool valve has a fixation abnormality of the partially discharged state.

13. The abnormality detection device for the hydraulic circuit according to claim 1, wherein

the switching controller performs the switching control to switch to the fully discharged state at prescribed timing for making a determination of the fixation abnormality of the partially discharged state by the determination unit, and

the pressure regulation controller performs the pressure regulation control so that the hydraulic pressure reaches the target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state, after the switching control.

14. The abnormality detection device for the hydraulic circuit according to claim 2,

wherein the switching controller performs the switching control to switch to the fully discharged state at prescribed timing for making a determination of the fixation abnormality of the partially discharged state by the determination unit, and

the pressure regulation controller performs the pressure regulation control so that the hydraulic pressure reaches the target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state, after the switching control.

15. The abnormality detection device for the hydraulic circuit according to claim 3,

wherein the switching controller performs the switching control to switch to the fully discharged state at prescribed timing for making a determination of the fixation abnormality of the partially discharged state by the determination unit, and

the pressure regulation controller performs the pressure regulation control so that the hydraulic pressure reaches the target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state, after the switching control.

16. The abnormality detection device for the hydraulic circuit according to claim 4,

wherein the switching controller performs the switching control to switch to the fully discharged state at prescribed timing for making a determination of the fixation abnormality of the partially discharged state by the determination unit, and

the pressure regulation controller performs the pressure regulation control so that the hydraulic pressure reaches the target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state, after the switching control.

17. The abnormality detection device for the hydraulic circuit according to claim 5,

wherein the switching controller performs the switching control to switch to the fully discharged state at prescribed timing for making a determination of the fixation abnormality of the partially discharged state by the determination unit, and

the pressure regulation controller performs the pressure regulation control so that the hydraulic pressure reaches the target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state, after the switching control.

18. The abnormality detection device for the hydraulic circuit according to claim 6,

wherein the switching controller performs the switching control to switch to the fully discharged state at prescribed timing for making a determination of the fixation abnormality of the partially discharged state by the determination unit, and

the pressure regulation controller performs the pressure regulation control so that the hydraulic pressure reaches the target hydraulic pressure higher than the maximum discharge pressure in the partially discharged state, after the switching control.

19. An abnormality detection method for a hydraulic circuit comprising an oil pump capable of increasing a pressure of oil sucked through a suction port and discharging the oil through discharge ports, a switching unit that switches between a fully discharged state where oil is discharged to an oil passage through all the discharge ports and a partially discharged state where oil is discharged to the oil passage through part of the discharge ports, a pressure regulator that regulates a pressure of oil discharged in the oil passage in either one of the discharge states switched by the switching unit, a pressure regulation controller that controls the pressure regulation of the pressure regulator and a hydraulic detector that detects a hydraulic pressure regulated by the pressure regulator, the method comprising:

performing switching control to switch to the fully discharged state by the switching unit; and

determining that the switching unit has a fixation abnormality of the partially discharged state when a hydraulic pressure detected by the hydraulic detector approximately corresponds to the maximum discharge pressure in the partially discharged state in a state where, after the switching control performed by the switching control unit, the pressure regulation controller sets a target hydraulic pressure to a hydraulic pressure higher than the maximum discharge pressure in the partially discharged state stored in the storage, and performs pressure regulation control on the pressure regulator to achieve the target hydraulic pressure.