Detection System for Tunable/Replaceable Edge Coupling Ring
First Claim
1. A substrate processing system comprising:
- a processing chamber having a first side view port;
a pedestal arranged in the processing chamber;
a liner surrounding the pedestal, the liner having at least one opening;
an edge coupling ring arranged adjacent to the pedestal, the edge coupling ring including a first portion located outside of and around a radially outer edge of a substrate when the substrate is placed on the pedestal;
an actuator configured to selectively move the first portion of the edge coupling ring relative to (i) the substrate and (ii) a second portion of the edge coupling ring located radially inward of the first portion to alter an edge coupling profile of the edge coupling ring, wherein the actuator is configured to move the first portion to at least one position where an upper surface of the first portion is above an upper surface of the substrate; and
a detector system configured to detect a condition of the edge coupling ring, the detector system comprising;
a camera configured to obtain image data of a plasma-facing surface of the edge coupling ring through the first view port; and
a first controller configured to receive the image data and determine at least one of a condition and a position of the plasma-facing surface of the edge coupling ring.
1 Assignment
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Accused Products
Abstract
A substrate processing system includes a processing chamber. A pedestal is arranged in the processing chamber. An edge coupling ring is arranged adjacent to the pedestal and around a radially outer edge of the substrate. An actuator is configured to selectively move the edge coupling ring relative to the substrate to alter an edge coupling profile of the edge coupling ring. The substrate processing system includes a camera-based detection system that instructs the actuator to adjust a position of the edge coupling ring. The camera is configured to communicate with the controller, and the controller adjusts a position and/or focus of the camera. In response to edge coupling ring condition information from the camera, the controller operates the actuator to move the edge coupling ring vertically. In response to edge coupling ring position information from the camera, the controller operates the actuator to move the edge coupling ring horizontally.
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Citations
26 Claims
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1. A substrate processing system comprising:
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a processing chamber having a first side view port; a pedestal arranged in the processing chamber; a liner surrounding the pedestal, the liner having at least one opening; an edge coupling ring arranged adjacent to the pedestal, the edge coupling ring including a first portion located outside of and around a radially outer edge of a substrate when the substrate is placed on the pedestal; an actuator configured to selectively move the first portion of the edge coupling ring relative to (i) the substrate and (ii) a second portion of the edge coupling ring located radially inward of the first portion to alter an edge coupling profile of the edge coupling ring, wherein the actuator is configured to move the first portion to at least one position where an upper surface of the first portion is above an upper surface of the substrate; and a detector system configured to detect a condition of the edge coupling ring, the detector system comprising; a camera configured to obtain image data of a plasma-facing surface of the edge coupling ring through the first view port; and a first controller configured to receive the image data and determine at least one of a condition and a position of the plasma-facing surface of the edge coupling ring. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. In a substrate processing system comprising a processing chamber having a first side view port, a pedestal arranged in the processing chamber, a liner surrounding the pedestal, the liner having a plurality of openings, and an edge coupling ring arranged adjacent to the pedestal, the edge coupling ring including a first portion located outside of and around a radially outer edge of a substrate on the pedestal,
a detector system for detecting one or more of a condition and a position of the edge coupling ring, the detector system comprising: -
a camera obtaining image data of the edge coupling ring through the first side view port; and a controller receiving the image data and determining at least one of the position and the condition of a plasma-facing surface of the edge coupling ring; wherein the image data comprises image data of a section of the edge coupling ring relative to the plurality of openings in the liner, and wherein the controller calculates a plurality of heights between the section of the edge coupling ring and different tops of the plurality of openings, and wherein the controller compares the plurality of heights to determine one of the condition and the position of the edge coupling ring. - View Dependent Claims (18)
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19. A method for determining at least one of a condition and a position of an edge coupling ring in a substrate processing system, the method comprising:
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identifying an inner edge of the edge coupling ring; obtaining image data of the edge coupling ring relative to a fixed reference; processing the image data to determine whether the edge coupling ring is aligned vertically; in response to a determination that the edge coupling ring is not aligned vertically, adjusting the edge coupling ring vertically; determining whether the inner edge of the edge coupling ring is at a predetermined height; in response to a determination that the inner edge of the edge coupling ring is not at the predetermined height, determining whether the edge coupling ring can be adjusted vertically; and in response to a determination that the edge coupling ring can be adjusted vertically, adjusting the edge coupling ring vertically. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26)
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Specification