Power Supplies Having Synchronous And Asynchronous Modes Of Operation

• US 20170272003A1
• Filed: 03/17/2017
• Published: 09/21/2017
• Est. Priority Date: 03/18/2016
• Status: Active Grant

• Current Assignee: Vertiv Corporation (Vertiv Holdings Co.)
• Original Assignee: Emerson Network Power Energy Systems North America Incorporated (Emerson Electric Company)
• Inventors: Gilchrist, JR., Franklin
• Granted Patent: US 10,050,555 B2
• Time in Patent Office: Days
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 1/0048 Circuits or arrangements for reducing losses using snubbers H02M1/34
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

The present disclosure relates to power supplies and control methods for power supplies. Example power supplies include an output terminal, a transformer having a secondary winding including a first terminal and a second terminal, first and second diodes coupled between the output terminal and the first and second terminals, respectively, first and second switches coupled between the output terminal and the first and second terminals, respectively, and a controller coupled to the first switch and the second switch. The controller is configured to control the power supply in an asynchronous mode when output current is below a defined threshold so current flows to the output terminal through the first diode and the second diode, and to control the power supply in a synchronous mode when output current is above the defined threshold so current flows to the output terminal through the first switch and the second switch.

Claims

1. A power supply comprising:

an output terminal for supplying an output current to a load;

a transformer having a primary winding and a secondary winding, the secondary winding having a first terminal at one end of the secondary winding and a second terminal at an opposite end of the secondary winding;

a first diode coupled between the first terminal of the secondary winding and the output terminal;

a second diode coupled between the second terminal of the secondary winding and the output terminal;

a first switch coupled between the first terminal of the secondary winding and the output terminal;

a second switch coupled between the second terminal of the secondary winding and the output terminal; and

a controller coupled to the first switch and the second switch, the controller configured to control the power supply in an asynchronous mode when the output current is below a defined threshold by turning off the first switch and the second switch so current flows to the output terminal through the first diode and the second diode, and to control the power supply in a synchronous mode when the output current is above the defined threshold by alternately turning on the first switch and the second switch so current flows to the output terminal through the first switch and the second switch.

2. The power supply of claim 1, wherein the first switch comprises a field effect transistor (FET) and the second switch comprises a field effect transistor (FET).

3. The power supply of claim 1, wherein the first diode is coupled in parallel with the first switch.

4. The power supply of claim 3, wherein the second diode is coupled in parallel with the second switch.

6. The power supply of claim 1, wherein the controller is operable to control the power supply in a discontinuous asynchronous conduction mode when the output current is below the defined threshold.

7. The power supply of claim 1, wherein the controller is operable to control the power supply in a continuous synchronous conduction mode when the output current is above the defined threshold.

8. The power supply of claim 1, wherein the controller is operable to control the first switch and the second switch during synchronous operation such that the first switch is turned on when the voltage across the secondary winding of the transformer has a positive polarity, and the second switch is turned on when the voltage across the secondary winding of the transformer has a negative polarity.

9. The power supply of claim 1, further comprising:

a third switch coupled in series with the first diode; and

a fourth switch coupled in series with the second diode.

10. The power supply of claim 9, wherein the controller is operable to turn on the third switch and the fourth switch when the output current is below the defined threshold, and to turn off the third switch and the fourth switch when the output current is above the defined threshold.

11. The power supply of claim 1, wherein the defined threshold is an output current value at which the voltage drop across the first diode based on the output current value is substantially similar to the voltage drop across the first switch based on the output current value.

12. The power supply of claim 1, further comprising an inductor coupled between the output terminal and the first diode, the second diode, the first switch, and the second switch.

13. The power supply of claim 12, further comprising a capacitor coupled to the first end of the inductor.

14. The power supply of claim 1, further comprising a shunt resistor coupled to the output terminal to detect the output current.

15. The power supply of claim 1, wherein the defined threshold is an output current that exceeds a maximum output current capability of the asynchronous mode of operation.

16. The power supply of claim 1, wherein the defined threshold is about 25 percent of a maximum output current of the power supply.

5. (canceled)

17. A method of operating a power supply, the power supply having an output terminal, a transformer having a primary winding and a secondary winding, the secondary winding having a first terminal at a first end of the secondary winding and a second terminal at an opposite end of the secondary winding, a first diode coupled between the first terminal and the output terminal, a second diode coupled between the second terminal and the output terminal, a first switch coupled between the first terminal and the output terminal, and a second switch coupled between the second terminal and the output terminal, the method comprising:

sensing an output current at the output terminal of the power supply;

when the sensed current is below a defined threshold, operating the power supply in an asynchronous mode by turning off the first switch and the second switch so current flows to the output terminal through the first diode and the second diode; and

when the sensed current is above a defined threshold, operating the power supply in a synchronous mode by alternately turning on the first switch and the second switch so current flows to the output terminal through the first switch and the second switch.

18. The method of claim 17, wherein the first switch comprises a field effect transistor (FET) and the second switch comprises a field effect transistor (FET).

19. The method of claim 17, wherein the first diode is coupled in parallel with the first switch and the second diode is coupled in parallel with the second switch.

20. The method of claim 17, further comprising:

a third switch coupled in series with the first diode; and

a fourth switch coupled in series with the second diode.

21. The method of claim 20, wherein operating the power supply in the asynchronous mode includes turning on the third switch and the fourth switch, and operating the power supply in the synchronous mode includes turning off the third switch and the fourth switch.

22-23. -23. (canceled)