HYBRID ELECTRIC AIRCRAFT WITH RANKINE CYCLE HEAT RECOVERY SYSTEM

• US 20170292447A1
• Filed: 04/08/2016
• Published: 10/12/2017
• Est. Priority Date: 04/08/2016
• Status: Abandoned Application

• Current Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Himmelmann, Richard A., Tongue, Stephen E.
• Application Number:
  US15/094,000
• Publication Number:
  US 20170292447A1
• Time in Patent Office: Days
• CPC Class Codes: B64D 27/026 comprising different types of power plants, e.g. combination of a piston engine and a gas-turbine Hybrid electric aircraft B64D27/33
• CPC Class Codes: B64D 27/10 of gas-turbine type jet aircraft B64D27/16
• CPC Class Codes: B64D 27/24 using steam or spring force jet aircraft B64D27/16
• CPC Class Codes: F01K 11/02 the engines being turbines
• CPC Class Codes: F01K 23/10 with exhaust fluid of one cycle heating the fluid in another cycle F01K17/025 takes precedence
• CPC Class Codes: F02C 6/18 using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants using waste heat as source of energy for refrigeration plants F25B27/02; using the waste heat of a gasturbine for steam generation or in a steam cycle see F01K23/10
• CPC Class Codes: F05D 2220/323 for aircraft propulsion, e.g. jet engines
• CPC Class Codes: F05D 2220/62 with energy recovery turbines
• CPC Class Codes: F05D 2220/76 an electrical generator
• CPC Class Codes: F05D 2260/42 Storage of energy
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft

Abstract

A propulsion system includes a gas turbine engine, an electric motor system having a motor drive electrically connected to the electric machine and an electric motor electrically connected to the motor drive where the electric motor drives a propulsion unit, an electric machine rotatably attached to the gas turbine engine and electrically connected to the electric motor system, an energy storage system having bi-directional electrical connections with the electric motor system and the electric machine, and an Rankine cycle system in communication with the gas turbine engine for recovering waste heat from the gas turbine engine.

Claims

1. A propulsion system comprising:

a gas turbine engine;

an electric machine rotatably attached to the gas turbine engine;

an electric motor system comprising;

a motor drive electrically connected to the electric machine; and

an electric motor electrically connected to the motor drive, wherein the electric motor drives a propulsion unit;

an energy storage system having bi-directional electrical connections with the electric motor system and the electric machine; and

a Rankine cycle system in communication with the gas turbine engine for recovering waste heat energy from the gas turbine engine.

2. The system of claim 1, further comprising:

a rectifier-inverter that has bi-directional electrical connections between the electric machine and the electric motor system and between the electric machine and the energy storage system, wherein the rectifier-inverter rectifies electric power delivered by the electric machine to the electric motor system and the energy storage system, and wherein the rectifier-inverter inverts power delivered by the electric motor system and the energy storage system to the electric machine; and

a converter that has bi-directional electrical connections between the energy storage system and the electric motor system and between the energy storage system and the electric machine, wherein the converter regulates the voltage outputted by the energy storage system to the electric machine and the electric motor system, and wherein the converter regulates current delivered by the electric motor system and the electric machine to the energy storage system.

3. The system of claim 1, further comprising an emergency energy storage system electrically connected to the electric motor system for providing power to the electric motor system in case of gas turbine engine failure.

4. The system of claim 1, wherein the Rankine cycle system comprises:

a pump for pressurizing a working fluid;

an evaporator configured to transfer thermal energy from the gas turbine engine to pressurized working fluid;

a turbine located downstream from the evaporator for expanding and extracting work from the working fluid; and

a condenser located downstream from the turbine for cooling the working fluid.

5. The system of claim 4, wherein the gas turbine engine comprises an exhaust duct, and wherein the evaporator of the Rankine cycle system communicates with the exhaust duct of the gas turbine engine.

6. The system of claim 4, further comprising:

an intermediate heat exchanger in communication with the exhaust duct of the gas turbine engine and the evaporator of the Rankine cycle system.

7. The system of claim 4, wherein the working fluid is selected from the group consisting of:

organosilicon compounds, fluorocarbons, hydrofluorocarbons, carbon dioxide and multi-phase refrigerants.

8. The system of claim 4, further comprising:

a generator rotatably attached to the turbine of the Rankine cycle system.

9. The system of claim 8, wherein the generator is electrically connected to the electric motor system.

10. The system of claim 1, wherein the gas turbine engine is configured to provide no more than 10% of propulsion provided by the propulsion system.

11. The system of claim 1, wherein the Rankine cycle system is an organic Rankine cycle system.

12. A method of operating a propulsion system, the method comprising:

providing a gas turbine engine;

providing an electric motor system configured to drive a propulsion motor;

providing an electric machine rotatably attached to the gas turbine engine and electrically connected to the electric motor system;

providing an energy storage system having bi-directional electrical connections with the electric motor system and the electric machine;

operating the gas turbine for a first period of time to provide electric power produced by the electric machine to the electric motor system and to recharge the energy storage system; and

providing thermal energy from exhaust gases generated by the gas turbine to an Rankine cycle system to provide electric power.

13. The method of claim 12, wherein the gas turbine is operated for a first period of time to provide electric power produced by the electric machine to the electric motor system and to recharge the energy storage system, and further comprising:

turning off the gas turbine for a second period of time; and

discharging the energy storage system to operate the electric motor system during the second period of time.

14. The method of claim 13, wherein the first period of time is less than the second period of time.

15. The method of claim 12, wherein providing thermal energy from the exhaust gases generated by the gas turbine to an Rankine cycle system to provide electric power comprises:

delivering the exhaust gases to an evaporator of the Rankine cycle system to heat a working fluid from which work is extracted to generate electric power.

16. The method of claim 12, wherein providing thermal energy from the exhaust gases generated by the gas turbine to an Rankine cycle system to provide electric power comprises:

delivering the exhaust gases to an intermediate heat exchanger to heat a heat exchange fluid; and

delivering the heat exchange fluid to an evaporator of the Rankine cycle system to heat a working fluid from which work is extracted to generate electric power.

17. The method of claim 12, wherein the gas turbine engine provides no more than 10% of propulsion provided by the propulsion system.

18. The method of claim 12, wherein the Rankine cycle system is an organic Rankine cycle system.

19. An aircraft comprising:

a propulsion system comprising;

a gas turbine engine;

an electric machine rotatably attached to the gas turbine engine;

an electric motor system comprising;

a motor drive electrically connected to the electric machine; and

an electric motor electrically connected to the motor drive, wherein the electric motor drives a propulsion unit;

an energy storage system having bi-directional electrical connections with the electric motor system and the electric machine; and

a Rankine cycle system in communication with the gas turbine engine for recovering waste heat energy from the gas turbine engine.