METHOD AND APPARATUS FOR PERFORMING STRING-LEVEL DYNAMIC RECONFIGURATION IN AN ENERGY SYSTEM

• US 20170301963A1
• Filed: 02/22/2017
• Published: 10/19/2017
• Est. Priority Date: 08/22/2014
• Status: Abandoned Application

• Current Assignee: Pathion, Inc. (Pathion Holdings, Inc.)
• Original Assignee: Pathion, Inc. (Pathion Holdings, Inc.)
• Inventors: Smith, David R., Reuter, David C., West, Daniel
• Application Number:
  US15/439,203
• Publication Number:
  US 20170301963A1
• Time in Patent Office: Days
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 16/00 Structural combinations of different types of electrochemical generators
• CPC Class Codes: H01M 2200/103 Fuse
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0024 Parallel/serial switching of connection of batteries to charge or load circuit
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Described is a reconfigurable energy storage system that is capable of switching an arrangement of energy storage cells from a series configuration to a parallel configuration, from a parallel configuration to a series configuration, or both.

Claims

1. A reconfigurable energy storage system comprising:

a negative electrical bus;

a positive electrical bus;

a plurality of energy storage strings connected between the negative electrical bus and the positive electrical bus, the plurality of energy storage strings including at least a first energy storage string and a second energy storage string, wherein each energy storage string comprises;

a negative input terminal and a positive output terminal;

at least a first subset of energy storage cells and a second subset of energy storage cells, each subset of energy storage cells including at least two blocks of energy storage cells arranged in an internal series or parallel configuration such that the arrangement includes an intra-string positive terminal and an intra-string negative terminal interposed between the negative input terminal and the positive output terminal;

an input switch connected between the negative electrical bus and the negative input terminal of the energy storage string;

a first output switch connected between the positive electrical bus and the intra-string positive terminal;

a second output switch connected between the positive electrical bus and the positive output terminal of the energy storage string;

a series switch connected between the intra-string positive terminal and the intra-string negative terminal;

a multi-string series switch connected between the positive output terminal of the first energy storage string and the intra-string negative terminal of the second energy storage string;

an initial input switch connected between the negative electrical bus and the intra-string negative terminal of the first energy storage string; and

a control unit in electrical communication with the negative electrical bus, the positive electrical bus, and the plurality of energy storage strings, wherein the control unit is configured to reconfigure (i) at least one parallel arrangement of energy storage cells in the system to a series arrangement of energy storage cells, or (ii) at least one series arrangement of energy storage cells in the system to a parallel arrangement of energy storage cells.

2. The reconfigurable energy storage system of claim 1, wherein the control unit is configured to receive an output criteria defining any combination of energy, power, and voltage requirements.

3. The reconfigurable energy storage system of claim 1, wherein the control unit is configured to control the multi-string series switch and each input switch, output switch, second output switch, and series switch to output power through the negative electrical bus and the positive electrical bus.

4. The reconfigurable energy storage system of claim 1, wherein the control unit is further configured to control engagement of each energy storage string, output voltage, output power, and battery cell cycling characteristics.

5. The reconfigurable energy storage system of claim 1, wherein the energy storage cells are selected from the group consisting of battery cells, fuel cells, capacitors, hybrid battery-capacitor cells, and combinations thereof.

6. The reconfigurable energy storage system of claim 5, wherein the battery cells have differing chemistry, form factor, capacity, and/or performance characteristics.

7. The reconfigurable energy storage system of claim 1, wherein the energy storage cells comprise battery cells having a chemistry selected from the group consisting of:

lithium ion, lithium iron phosphate, lithium sulfur, lithium titanate, nano lithium titanate oxide, nickel metal hydride, nickel cadmium, nickel hydrogen, nickel-iron, sodium sulfur, vanadium redox, rechargeable alkaline, or aqueous hybrid ion.

8. The reconfigurable energy storage system of claim 1, wherein the plurality of energy storage strings further includes a third energy storage string and the reconfigurable energy storage system further includes a second multi-string series switch connected between the positive output terminal of the second energy storage string and the intra-string negative terminal of the third energy storage string.

9. The reconfigurable energy storage system of claim 8, wherein the first energy storage string and the second energy storage string comprise battery cells of the same chemistry.

10. The reconfigurable energy storage string of claim 8, wherein the first energy storage string, the second energy storage string, and the third energy storage string comprise battery cells of the same chemistry.

11. The reconfigurable energy storage string of claim 8, wherein the first energy storage string includes battery cells of a first chemistry, and the second energy storage string includes battery cells of a second chemistry.

12. The reconfigurable energy storage system of claim 8, wherein the first energy storage string comprises Li-ion battery cells, the second energy storage string comprises lead-acid battery cells, and the third energy storage string comprises nickel metal hydride battery cells.

13. The reconfigurable energy storage system of claim 1, wherein each energy storage string comprises a first subset of two energy storage cells and a second subset of six energy storage cells.

14. The reconfigurable energy storage system of claim 13, wherein the system has three energy storage strings.

15. The reconfigurable energy storage string of claim 1, wherein the first energy storage string includes battery cells of at least two different chemistries.

16. The reconfigurable energy storage system of claim 1, further comprising a pre-charge circuit having a switch and a resistor, the pre-charge circuit being connected between the negative electrical bus and the negative input terminal of at least one energy storage string, wherein the pre-charge circuit is configured to close during a switching event so as to temporarily electrically connect the negative electrical bus to the resistor.

17. The reconfigurable energy storage system of claim 16, wherein each energy storage string in the system includes a pre-charge circuit.

18. The reconfigurable energy storage system of claim 1, further comprising a fuse connected between the output switch and the intra-string positive terminal of one or more of the energy storage strings.

19. The reconfigurable energy storage system of claim 1, further comprising an isolated high voltage measurement unit configured to provide a voltage reading from at least one energy storage string in the system, the isolated high voltage measurement unit being connected to a circuit between the positive output terminal and the negative output terminal of the battery string.

20. The reconfigurable energy storage system of claim 19, wherein the isolated high voltage measurement unit is configured to provide a voltage reading from every energy storage string in the system.

21. The reconfigurable energy storage system of claim 1, wherein at least one energy storage cell comprises an energy generation component.

22. A method of reconfiguring an energy storage system, the method comprising:

providing an energy storage system with a plurality of energy storage strings connected to a positive electrical bus and a negative electrical bus through a circuit containing a plurality of switches, each energy storage string containing a plurality of interconnected energy storage cells, wherein the energy storage system includes a control unit in electrical communication with the plurality of energy storage strings; and

controlling one or more of the switches through the control unit so as to change the configuration of two or more of the energy storage cells in the energy storage system either (i) from a parallel configuration to a series configuration, or (ii) from a series configuration to a parallel configuration, to reconfigure the battery system.

23. The method of claim 22, wherein the energy storage system exhibits a boosted power output for a period of time after the reconfiguration.

24. A method of cycling energy storage strings, the method comprising:

providing an energy storage system with a plurality of energy storage strings connected to a positive electrical bus and a negative electrical bus through a circuit containing a plurality of switches, each energy storage string containing a plurality of interconnected energy storage cells, wherein the energy storage system includes a control unit in electrical communication with the plurality of energy storage strings;

discharging the energy storage strings to produce an output; and

reconfiguring the energy storage system by operation of the plurality of switches so as to selectively isolate one or more of the energy storage strings while allowing the remaining energy storage strings to continue discharging.