FORMABLE THREE-DIMENSIONAL LIGHTING DEVICES

• US 20170307150A1
• Filed: 09/23/2015
• Published: 10/26/2017
• Est. Priority Date: 09/23/2014
• Status: Abandoned Application

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Inventors: Dai, Qi, Radl, Bruce, Speer, Richard, Pereyra, Rodrigo, Huang, Qiong, Harriott, Douglas, Wang, Zhuo
• Application Number:
  US15/513,981
• Publication Number:
  US 20170307150A1
• Time in Patent Office: Days
• CPC Class Codes: F21S 4/22 flexible or deformable, e.g. into a curved shape
• CPC Class Codes: F21V 19/003 Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A formed lighting device having a shape that extends in three dimensions is provided. The formed lighting device includes a formed flexible substrate having a shape, and a stretchable conductive trace located on the formable flexible substrate. A plurality of solid state light sources are attached to the stretchable conductive trace. The shape of the substrate, and thus the lighting device, extends in three dimensions and includes a three-dimensional structure that beam shapes light emitted from one of the solid state light sources. The three-dimensional structure may be a plurality of peaks and a corresponding plurality of valleys. A set of solid state light sources in the plurality of solid state light sources may be located in the plurality of valleys.

Claims

1. A lighting device, comprising:

a formed flexible substrate having a shape;

a stretchable conductive trace located on the formable flexible substrate; and

a plurality of solid state light sources attached to the stretchable conductive trace;

wherein the shape of the formed flexible substrate extends in three dimensions and comprises a three-dimensional structure, wherein a solid state light source in the plurality of solid state light sources is located so that light emitted therefrom is beam shaped by the three-dimensional structure.

2. The lighting device of claim 1, wherein the three-dimensional structure comprises a plurality of three-dimensional structures.

3. The lighting device of claim 2, wherein the plurality of three-dimensional structures comprises a plurality of peaks and a corresponding plurality of valleys, wherein a set of solid state light sources in the plurality of solid state light sources is located in the plurality of valleys.

4. The lighting device of claim 3, wherein each valley in the plurality of valleys includes a solid state light source from the set of solid state light sources.

5. The lighting device of claim 4, wherein at least one solid state light source is located in a low point of the valley.

6. The lighting device of claim 4, wherein at least one peak in the plurality of peaks includes a solid state light source in the plurality of solid state light sources.

7. The lighting device of claim 4, wherein each valley is defined by a first wall having a slope and a second wall having a slope.

8. The lighting device of claim 7, wherein a first valley in the plurality of valleys is defined by a first wall having a first height and a second wall having a second height, wherein the first height exceeds the second height.

9. The lighting device of claim 4, wherein each valley in the plurality of valleys has a valley width, wherein each peak in the plurality of peaks has a peak width, and wherein the valley width exceeds the peak width.

10. The lighting device of claim 9, wherein a first valley and a last valley in the plurality of valleys each have a first valley width, wherein a remainder of valleys in the plurality of valleys all have a second valley width, and wherein the first valley width exceeds the second valley width.

11. The lighting device of claim 9, wherein a central peak in the plurality of peaks has a first peak width, wherein a remainder of peaks in the plurality of peaks all have a second peak width, and wherein the first peak width exceeds the second peak width.

12. The lighting device of claim 1, wherein the stretchable conductive trace comprises a stretchable conductive ink.

13. The lighting device of claim 12, wherein the stretchable conductive trace comprises a plurality of stretchable conductive traces, each comprising stretchable conductive ink.

14. The lighting device of claim 13, wherein each stretchable conductive trace in the plurality of stretchable conductive traces has a width.

15. The lighting device of claim 3, wherein the stretchable conductive trace comprises a plurality of stretchable conductive traces, each comprising stretchable conductive ink.

16. The lighting device of claim 15, wherein a first set of stretchable conductive traces in the plurality of stretchable conductive traces has a first width, and wherein a second set of stretchable conductive traces in the plurality of stretchable conductive traces has a second width.

17. The lighting device of claim 16, wherein the first set of stretchable conductive traces are all located in the plurality of valleys and wherein the second set of stretchable conductive traces are all located on the plurality of peaks.

18. The lighting device of claim 17, wherein the width of a stretchable conductive trace depends on the location of the stretchable conductive trace.

19. The lighting device of claim 1, wherein the stretchable conductive trace comprises a plurality of stretchable conductive traces.