Control Apparatus for AC Motor

• US 20170331410A1
• Filed: 05/09/2017
• Published: 11/16/2017
• Est. Priority Date: 05/10/2016
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: KONDO, Taizo
• Granted Patent: US 10,158,317 B2
• Time in Patent Office: Days
• CPC Class Codes: H02P 21/0021 using different modes of control depending on a parameter, e.g. the speed
• CPC Class Codes: H02P 21/18 Estimation of position or speed
• CPC Class Codes: H02P 21/26 Rotor flux based control
• CPC Class Codes: H02P 2101/45 for motor vehicles, e.g. car alternators
• CPC Class Codes: H02P 25/18 with arrangements for switching the windings, e.g. with mechanical switches or relays
• CPC Class Codes: H02P 27/085 wherein the PWM mode is adapted on the running conditions of the motor, e.g. the switching frequency
• CPC Class Codes: H02P 6/08 Arrangements for controlling the speed or torque of a single motor H02P6/10, H02P6/28 take precedence

Abstract

In a control apparatus for an alternating current (AC) motor, a control mode switching determiner compares a modulation rate with a modulation rate threshold, and selects between a synchronous control mode to perform synchronous control in a range where the modulation rate is equal to or greater than a modulation rate threshold and an asynchronous control mode to perform asynchronous control in a range where the modulation rate is less than the modulation rate threshold. The control mode switching determiner uses a different modulation rate threshold in a low rotational speed range and a high rotational speed range such that the modulation rate threshold in the low rotational speed range is greater than the modulation rate threshold in the high rotational speed range. A selector selects between outputting the synchronous pulse signal and outputting the asynchronous pulse signal.

Claims

1. A control apparatus for an alternating current (AC) motor, comprising:

an inverter configured to convert direct current (DC) power input from a power source into alternating current (AC) power by driving a plurality of switching elements to supply the AC power to the AC motor;

a controller configured to calculate a modulation rate that is based on a ratio of an amplitude of a voltage vector commanded to the inverter to an inverter voltage, and also calculate a phase of the voltage vector;

a synchronous pulse generation circuit configured to generate a synchronous pulse signal synchronized with an electrical angle of the AC motor as a drive signal for driving the inverter depending on the modulation rate, the phase of the voltage vector, and the electrical angle of the AC motor;

an asynchronous pulse generation circuit configured to generate an asynchronous pulse signal having a cycle independent of the signal electrical angle, as the drive signal;

a control mode switching determiner configured to compare the modulation rate with a modulation rate threshold that is a positive value, and configured to select between a synchronous control mode to perform synchronous control in a range where the modulation rate is equal to or greater than the modulation rate threshold and an asynchronous control mode to perform asynchronous control in a range where the modulation rate is less than the modulation rate threshold, the control mode switching determiner being further configured to use different values of the modulation rate threshold in a low rotational speed range and a high rotational speed range such that the modulation rate threshold in the low rotational speed range is greater than the modulation rate threshold in the high rotational speed range, the low rotational speed range being a rotational speed range in which an absolute value of a rotational speed of the AC motor is less than a rotational speed threshold that is a positive value, the high rotational speed range being a rotational speed range in which the absolute value of the rotational speed of the AC motor is equal to or greater than the rotational speed threshold; and

a selector configured to select between outputting the synchronous pulse signal and outputting the asynchronous pulse signal according to a result of determination by the control mode switching determiner.

2. The apparatus according to claim 1, wherein the synchronous pulse generation circuit is configured to select one of a plurality of pre-stored pulse patterns, and generate the synchronous pulse signal according to the selected pulse pattern.

3. The apparatus according to claim 1, wherein the synchronous pulse generation circuit is configured to, in PWM control where the drive signal is generated based on comparison of a phase voltage that is calculated based on outputs of the controller with a carrier, generate the synchronous pulse signal using the carrier having a cycle synchronized with the electrical angle of the AC motor.

4. The apparatus according to claim 1, wherein the control mode switching determiner is configured to, in a mode to extend a range where the synchronous control is performed, lower the rotational speed threshold, lower the modulation rate thresholds, or increase the number of pulses in one electrical cycle.

5. The apparatus according to claim 1, wherein the control mode switcher is configured to, if the modulation rate exceeds the modulation rate threshold plus a predetermined hysteresis margin, then switch from the asynchronous control mode to the synchronous control mode, and if the modulation rate decreases to below the modulation rate threshold, then switch from the synchronous control mode to the asynchronous control mode.

6. A control apparatus for an alternating current (AC) motor, comprising:

an inverter configured to convert direct current (DC) power input from a power source into alternating current (AC) power by driving a plurality of switching elements to supply the AC power to the AC motor;

a controller configured to calculate a modulation rate that is based on a ratio of an amplitude of a voltage vector commanded to the inverter to an inverter voltage, and also calculate a phase of the voltage vector;

a synchronous pulse generation circuit configured to generate a synchronous pulse signal synchronized with an electrical angle of the AC motor as a drive signal for driving the inverter depending on the modulation rate, the phase of the voltage vector, and the electrical angle of the AC motor;

an asynchronous pulse generation circuit configured to generate an asynchronous pulse signal having a cycle independent of the signal electrical angle, as the drive signal;

a control mode switching determiner configured to compare the modulation rate with a modulation rate threshold that is a positive value, and configured to select between a synchronous control mode to perform synchronous control in a range where the modulation rate is equal to or greater than the modulation rate threshold and an asynchronous control mode to perform asynchronous control in a range where the modulation rate is less than the modulation rate threshold, the control mode switching determiner being further configured to use different values of the modulation rate threshold in a low rotational speed range and a high rotational speed range such that the modulation rate threshold in the low rotational speed range is greater than the modulation rate threshold in the high rotational speed range, the low rotational speed range being a rotational speed range in which an absolute value of a rotational speed of the AC motor is less than a rotational speed threshold that is a positive value, the high rotational speed range being a rotational speed range in which the absolute value of the rotational speed of the AC motor is equal to or greater than the rotational speed threshold; and

a selector configured to select between generating the synchronous pulse signal and generating the asynchronous pulse signal according to a result of determination by the control mode switching determiner.

7. The apparatus according to claim 6, wherein the synchronous pulse generation circuit is configured to select one of a plurality of pre-stored pulse patterns, and generate the synchronous pulse signal according to the selected pulse pattern.

8. The apparatus according to claim 6, wherein the synchronous pulse generation circuit is configured to, in PWM control where the drive signal is generated based on comparison of a phase voltage that is calculated based on outputs of the controller with a carrier, generate the synchronous pulse signal using the carrier having a cycle synchronized with the electrical angle of the AC motor.

9. The apparatus according to claim 6, wherein the control mode switching determiner is configured to, in a mode to extend a range where the synchronous control is performed, lower the rotational speed threshold, lower the modulation rate thresholds, or increase the number of pulses in one electrical cycle.

10. The apparatus according to claim 6, wherein the control mode switcher is configured to, if the modulation rate exceeds the modulation rate threshold plus a predetermined hysteresis margin, then switch from the asynchronous control mode to the synchronous control mode, and if the modulation rate decreases to below the modulation rate threshold, then switch from the synchronous control mode to the asynchronous control mode.