WALK POWER MOWER WITH TRANSMISSION PROVIDING BOTH FORWARD AND REVERSE PROPULSION

• US 20170367259A1
• Filed: 06/15/2017
• Published: 12/28/2017
• Est. Priority Date: 06/28/2016
• Status: Active Grant

• Current Assignee: Toro Company (Toro)
• Original Assignee: Toro Company (Toro)
• Inventors: Shaffer, Chadwick A., Porter, Todd A.
• Granted Patent: US 10,111,381 B2
• Time in Patent Office: Days
• CPC Class Codes: A01D 2034/6825 being tire driven
• CPC Class Codes: A01D 2034/6837 Drive connections
• CPC Class Codes: A01D 2034/6843 Control levers on the handle of the mower
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 34/6806 Driving mechanisms for the cutters A01D34/76
• CPC Class Codes: A01D 34/69 with motor driven wheels
• CPC Class Codes: A01D 34/76 Driving mechanisms for the cutters
• CPC Class Codes: A01D 34/824 Handle arrangements
• CPC Class Codes: B62B 5/0026 Propulsion aids
• CPC Class Codes: B62B 5/0073 Measuring a force
• CPC Class Codes: B62D 51/04 the driver walking

Abstract

A walk power mower having a cutting deck supported upon the ground by a front and rear wheel(s). The mower includes a traction drive system incorporating a bidirectional transmission adapted to propel the mower alternatively in both forward and reverse directions. In some embodiments, the mower may include a single bidirectional transmission (e.g., powering only rear wheel(s) or only front wheel(s) of the mower), while in other embodiments, two bidirectional transmissions may be provided to power both the front and the rear wheel(s). In other embodiments, the mower may include a bidirectional transmission powering the rear wheel(s), while the front wheel(s) may be attached to the deck via a caster assembly.

Claims

1. A walk power equipment unit comprising:

a housing supported upon the ground by at least a front wheel and a rear wheel, the housing adapted to traverse the ground in both a forward direction and an opposite, reverse direction;

a handle comprising a handle member extending upwardly and rearwardly from the housing, wherein the handle member includes;

an upper end; and

a lower end, the lower end attached to the housing;

a prime mover carried by the housing; and

a variable speed traction drive system carried by the housing, the traction drive system comprising;

a bidirectional transmission operatively connected to a drive wheel selected from the group comprising the front wheel and the rear wheel, the transmission operable to selectively rotate the drive wheel to propel the housing over the ground; and

a control system comprising a handle grip translatable along the handle member, wherein the handle grip activates the transmission to power the drive wheel for movement of the housing in the forward direction when the handle grip is translated downwardly along the handle member from a neutral position, and wherein the handle grip activates the transmission to power the drive wheel for movement of the housing in the reverse direction when the handle grip is translated upwardly along the handle member from the neutral position.

2. The power equipment unit of claim 1, wherein the prime mover is connected to the transmission to provide power to the same.

3. The power equipment unit of claim 1, further comprising an independent propulsion motor connected to the transmission to provide power to the same.

4. The power equipment unit of claim 1, wherein the transmission comprises one or more electric motors.

5. The power equipment unit of claim 1, wherein the housing comprises a mower cutting deck that supports a rotating cutting member operatively connected to the prime mover.

6. The power equipment unit of claim 1, wherein the front wheel is connected to a caster assembly, the caster assembly mounted to the housing such that the caster assembly pivots, relative to the housing, about a vertical caster axis.

7. The power equipment unit of claim 1, further comprising one or more cables connecting the handle grip to the transmission.

8. The power equipment unit of claim 1, wherein the power equipment unit includes two rear wheels configured as drive wheels, and wherein the transmission is connected to both of the rear wheels via a differential.

9. A walk power mower comprising:

a deck supported upon the ground by front wheels and rear wheels, the deck adapted to traverse the ground in both a forward direction and an opposite, reverse direction, wherein the front wheels and/or the rear wheels operate as powered drive wheels of the mower;

a handle comprising a handle member extending upwardly and rearwardly from the deck, wherein the handle member includes;

an upper end; and

a lower end, the lower end attached to the deck;

a prime mover carried by the deck, the prime mover operatively connected to a cutting member associated with the deck; and

a variable speed, bidirectional transmission carried by the deck, wherein the transmission selectively rotates at least one of the drive wheels to effect propulsion of the deck over the ground; and

a control system comprising a handle grip positioned at or near the upper end of, and translatable along, the handle member, wherein translation of the handle grip activates the transmission to power at least one of the drive wheels for movement of the deck;

in the forward direction when the handle grip is translated downwardly along the handle member from a neutral position; and

in the reverse direction when the handle grip is translated upwardly along the handle member from the neutral position.

10. The mower of claim 9, wherein each front wheel forms part of a front wheel assembly that further comprises a caster arm, the caster arm rotationally connected to the deck so that each front wheel assembly, and thus its associated front wheel, rotates about a vertical caster axis relative to the deck.

11. The mower of claim 9, wherein the transmission is connected to both of the rear wheels.

12. The mower of claim 11, wherein the prime mover is connected to the transmission to provide power to the same.

13. The mower of claim 11, further comprising an independent propulsion motor connected to the transmission to provide power to the same.

14. The mower of claim 11, wherein the transmission comprises an electric motor.

15. The mower of claim 11, further comprising a second transmission connected to both of the front wheels, wherein the handle grip activates the second transmission for movement of the deck in the forward direction when the handle grip is translated downwardly along the handle member.

16. A walk power mower comprising:

a deck supported upon the ground by front wheels and rear wheels, the deck adapted to traverse the ground in both a forward direction and an opposite, reverse direction, wherein one or more of the front wheels and the rear wheels operate as a powered drive wheel of the mower;

a handle comprising a handle member extending upwardly and rearwardly from the deck, wherein the handle member includes;

an upper end comprising a grip area; and

a lower end attached to the deck;

a prime mover carried by the deck, the prime mover operatively connected to a cutting member associated with the deck;

a variable speed, bidirectional traction drive system carried by the deck, wherein the traction drive system selectively rotates the drive wheel to effect propulsion of the deck over the ground; and

a control system carried on the handle and operatively connected to the traction drive system, wherein the control system comprises a first control member and a second control member that are each independently movable between a neutral position corresponding to a neutral mode of the traction drive system, and an engaged position corresponding to a powered mode of the traction drive system, wherein;

the first control member, when moved from the neutral position to the engaged position, is adapted to manipulate the traction drive system from;

the neutral mode;

to a forward powered mode wherein the traction drive system rotates the drive wheel in a first direction corresponding to the forward direction of the deck; and

the second control member, when moved from the neutral position to the engaged position, is adapted to manipulate the traction drive system from;

the neutral mode;

to a reverse powered mode wherein the traction drive system rotates the drive wheel in a second direction corresponding to the reverse direction of the deck.

17. The mower or claim 16, wherein the traction drive system comprises a transmission connected to the drive wheel.

18. The mower of claim 17, wherein the prime mover is connected to the transmission to provide power to the same.

19. The mower of claim 17, further comprising an independent propulsion motor connected to the transmission to provide power to the same.

20. The mower of claim 17, wherein the transmission comprises an electric motor.

21. The mower of claim 16, wherein the first and second control members comprise first and second bails, respectively, that are each pivotally attached to the handle.

22. The mower of claim 16, wherein the powered drive wheel comprises one or more of the rear wheels.

23. The mower of claim 22, wherein the traction drive system comprises:

a rear transmission adapted to provide power to the rear wheels, and

a front transmission adapted to provide power to the front wheels, wherein the front transmission is adapted to;

provide power to the front wheels for travel of the deck in the forward direction when the rear transmission provides power to the rear wheels for travel of the deck in the forward direction; and

terminate power to the front wheels when the rear transmission is engaged for travel in the reverse direction.