IDENTIFYING A CHARACTERISTIC OF A MATERIAL FOR ADDITIVE MANUFACTURING

• US 20180001565A1
• Filed: 12/01/2015
• Published: 01/04/2018
• Est. Priority Date: 12/17/2014
• Status: Abandoned Application

• Current Assignee: SABIC Global Technologies BV (Government of Saudi Arabia)
• Original Assignee: SABIC Global Technologies BV (Government of Saudi Arabia)
• Inventors: Hocker, Thomas
• Application Number:
  US15/537,262
• Publication Number:
  US 20180001565A1
• Time in Patent Office: Days
• CPC Class Codes: B29C 64/393 for controlling or regulating additive manufacturing processes
• CPC Class Codes: B33Y 40/00 Auxiliary operations or equipment, e.g. for material handling
• CPC Class Codes: B33Y 50/02 for controlling or regulating additive manufacturing processes
• CPC Class Codes: B33Y 99/00 Subject matter not provided for in other groups of this subclass
• CPC Class Codes: G01B 11/24 for measuring contours or curvatures
• CPC Class Codes: G01N 2223/645 quality control
• CPC Class Codes: G01N 23/223 by irradiating the sample with X-rays or gamma-rays and by measuring X-ray fluorescence

Abstract

Systems, devices, and methods according to the present disclosure are configured for use in additive manufacturing, e.g. 3D printing. Various materials, including thermoplastic materials, can be used with an additive manufacturing system to create a part composite. Systems, devices, and methods described herein can be used to identify a characteristic of a material or of a material container for use with an additive manufacturing system. The identified characteristic can be used to determine an authenticity of the material. Based on the authenticity, one or more features or functions of the additive manufacturing system can be updated. The characteristic of the material may be optical information on the container of the material, e.g. a bar code, may be identified by emitting x-ray radiation and receiving a spectral characteristic, may be an electrical or magnetic characteristic or may be engraved on the surface of the material itself.

Claims

1. A method for authenticating a build material for use in an additive manufacturing system, the method comprising:

receiving a build material, from a material container, at a material input of the additive manufacturing system, the build material including at least one of a powder and a filament strand;

sensing information about a characteristic of the build material using a sensor;

comparing the sensed information about the characteristic of the build material to a reference characteristic;

determining an authentication score based on the comparison of the sensed information and the reference characteristic, wherein the determined authentication score includes a non-binary, relative indication about whether the sensed information corresponds to an authentic material from a specified source; and

enabling or disabling a portion of the additive manufacturing system in response to the determined authentication score.

2. The method of claim 1, wherein the enabling or disabling the portion of the additive manufacturing system includes enabling or disabling one of a liquefier assembly or a drive assembly at an extrusion head assembly of the system.

3. The method of claim 1, wherein the enabling or disabling the portion of the additive manufacturing system includes locking out at least one drive assembly in the system.

4. The method of claim 3, further comprising querying a user or a remote server for an unlock code to enable subsequent use of the additive manufacturing system.

5. The method of claim 1, comprising stimulating a sample of the build material using x-ray radiation using an x-ray source , and wherein the sensing the information about the characteristic of the build material includes receiving, in response to the x-ray stimulus and using a spectrometer, spectral information indicative of an elemental constituent of the build material.

6. The method of claim 1, wherein the sensing the information about the characteristic of the build material includes optically sensing information about a tag on a surface of the build material using an optical sensor.

7. The method of claim 6, wherein the build material includes the filament strand, and wherein the optically sensing information about the tag on the surface of the filament strand includes optically sensing a printed or etched pattern at the surface of the filament strand using the optical sensor.

8. The method of claim 1, wherein the build material includes the filament strand, and wherein the sensing the information about the characteristic of the filament strand includes using a pair of electrodes to sense information about an electrical characteristic of a segment of the filament strand.

9. The method of claim 1, wherein the build material includes the filament strand, and wherein the sensing the information about the characteristic of the filament strand includes mechanically or optically sensing a depth characteristic of a groove in a surface of the build material filament strand.

10. The method of claim 1, wherein the build material includes the filament strand, and wherein the sensing the information about the characteristic of the filament strand includes sensing information about a variable magnetic field over a specified length of a segment of the filament strand.

11. The method of claim 1, further comprising receiving information about a material fingerprint from a remote server, and wherein the comparing the sensed information about the characteristic of the build material to a reference characteristic includes identifying the reference characteristic using the received information about the material fingerprint.

12. The method of claim 1, wherein the sensing the information about the characteristic of the build material includes using a sensor disposed at an interface between the material container and a material input port of the additive manufacturing system.

13. The method of claim 1, wherein the sensing the information about the characteristic of the build material includes using information from a container that includes that the build material.

14. The method of claim 1, wherein the sensing the information about the characteristic of the build material includes using a sensor disposed at an extrusion head assembly of the additive manufacturing system to sense information about a characteristic of a liquefied portion of the build material.

15. The method of claim 1, wherein the determining the authentication score includes determining a confidence level that the build material includes a specified type of material.